Description

Hangcha R4, X5T Parts Catalog – 293 Pages of Factory Specs

If you’ve ever ordered a replacement part for a Hangcha forklift and ended up with the wrong washer, bolt, or counter weight, you know the frustration. Aftermarket parts catalogs often swap part numbers, skip material codes, or combine different model years into one messy list. That’s why I only trust the Hangcha R4, X5T Parts Catalog when I’m tracking down a specific item for a customer’s lift. This is the same book Hangcha dealers use. 293 pages of factory-original exploded views, part numbers, material codes, and quantity lists. No reprints, no copies – just the original OEM PDF.

Hangcha R4, X5T Parts Catalog – What You Get in All 293 Pages

Open this catalog and you’ll see a table of contents broken down by assembly groups. Every page follows the same format: a clear exploded diagram on the left (or top), followed by a numbered item list with Part NO., Material code, Description, Quantity, and Date/Remarks. The first assembly – Counter Balance – is shown on page 1 with items like the counter weight itself (R420-010001-000 for 4t, R450-010001-000 for 4.5t, R480-010001-000 for 5t), towing pins, washers, spring washers (GB7244-87), and adjustment shims. You get the same level of detail for the nameplate assembly on page 3. Each label – script nameplate, dangerous nameplate, fuse nameplate, fuel label, ton nameplate, lift nameplate, product nameplate – has its own Hangcha part number. If you need a replacement “危险标签” (dangerous nameplate) for a 4.5t R4, the catalog gives you N163-020002-000. That’s the kind of precision that keeps a forklift OSHA-compliant.

Counter Balance Assembly: The Exploded View You Need

The counter balance section (Fig. 1) is the first thing you’ll use if you’re replacing a damaged rear weight or hardware. Page 1 lists the main counter balance part numbers by tonnage: 4t, 4.5t, and 5t. You also get the plug (N163-010002-000), towing pin (R450-011000-000), washer (R450-010002-000), spring washer 36 (GB7244-87), bolt M36×180 (GB5782-86), adjustment shims, and foundry letters. The catalog notes a date of 2008.12.04 for some parts – that tells you when the revision was made. Aftermarket catalogs rarely give you revision history. This one does.

For the towing pin, the diagram shows exactly how the washer and spring washer stack. If you just grab a generic M36 bolt without the spring washer, you risk the pin backing out under load. The catalog lists the exact GB standard (GB7244-87) so you can match it. That level of detail separates a job that lasts from a comeback.

Nameplate Assembly and Labels – OEM Part Numbers for Compliance

Page 3 covers the nameplate assembly (Fig. 2). You get script nameplates (50DH-010008), dangerous nameplates (N163-020002-000 and N163-020009-000), fuse nameplates, fuel labels, ton nameplates (R420-020001-000 for 4t, R450-020001-000 for 4.5t, R480-020001-000 for 5t), lift nameplates, and product nameplates. This section also includes English-only product nameplates (全英文) and neutral versions. Rivets (GB12618-90) are listed too – so you don’t have to guess the size. If a safety inspector flags a missing “危险” label on a rental forklift, you can order the exact OEM decal. Aftermarket label kits often skip the JIS or GB fastener spec – this catalog doesn’t.

Why OEM Parts Catalogs Beat Aftermarket Schematics

I’ve seen too many techs waste a half-day ordering a counter weight based on a third-party cross-reference that turned out to be for a different lift capacity. The Hangcha OEM parts catalog comes straight from the manufacturer – no guesswork, no reprints. Every part number, material code, and description is verified against Hangcha’s own inventory system. The catalog uses Hangcha’s internal numbering (like R420-010001-000) alongside the material codes (70045983). If you call a Hangcha dealer with those numbers, they’ll ship the right part. Aftermarket catalogs rarely include both. For a shop that bills by the hour, this catalog pays for itself the first time you avoid a wrong order.

Does This Catalog Include Torque Specs or Repair Procedures?

No. This is a parts catalog, not a service manual. You won’t find step-by-step removal instructions, torque values, or fluid capacities. For those, you need the Hangcha service manual (separate document). What this catalog does is give you the exact factory part numbers for every piece of the R4 and X5T – from counter weights to rivets. If you’re rebuilding a brake assembly or replacing a steering cylinder, you still need the service manual for procedures. But you need this catalog to order the correct rebuild kit or seal. Keep both on the same shelf.

3 Systems Covered – Counter Balance, Nameplate, and Fastener Specs

The catalog covers at least three major systems with full exploded diagrams:

• Counter Balance Assembly – weights, towing pins, washers, bolts, shims, foundry letters
• Nameplate Assembly – all labels, product nameplates (domestic, English, neutral), rivets
• Fastener Specifications – spring washer sizes (GB7244-87, GB93-87), bolt grades (GB5782-86, GB5783-86), lock washers, and shim part numbers

Each assembly includes date stamps and revision notes. That matters when you’re working on a 2008 build versus a 2015 build – the part numbers may differ. The catalog flags the date column so you know which revision applies.

FAQ – Hangcha R4, X5T Parts Catalog

Can I use this catalog to rebuild the engine or transmission?

No – this is strictly a parts identification book. It shows you what parts go where and their OEM numbers. For rebuild procedures you need the service manual.

Does the catalog include metric or imperial fastener specs?

The catalog lists Chinese GB standards (e.g., GB5782-86, GB7244-87). Those are metric. If you need torque values, you’ll need the separate service manual.

How do I find a specific part like the towing pin?

Use the table of contents or flip to the counter balance assembly. The pin is item 3 on page 1 (R450-011000-000). The catalog includes both the Hangcha part number and the material code for ordering.

Is this the same manual a Hangcha dealer uses?

Yes. It’s the original OEM parts catalog PDF distributed to dealers. No third-party edits, no scanned reprints. 293 pages, factory original.

If you work on Hangcha R4 or X5T forklifts, this catalog saves you from ordering blind. The exploded views and OEM part numbers are the same ones Hangcha’s own service department uses. Don’t waste time cross-referencing aftermarket codes when you can pull the factory data straight from the source. Access the Factory Manual and keep it on your tablet or print the pages you need for the job.

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External reference: Automotive Industry Overview”>Automotive Industry Overview, Internal Combustion Engine”>Internal Combustion Engine