Description

Kalmar DRS4527-S5 2000 Parts Catalog – Factory Parts Breakdown

If you’re turning wrenches on a Kalmar DRS4527-S5 container handler and you need the right part number the first time, this is the book. I’ve seen too many back-ordered weeks because someone cross-referenced a third-party list and got the wrong hydraulic pump. This Kalmar DRS4527-S5 2000 Parts Catalog is the OEM print – 598 pages of exploded views, reference indexes, and part codes that match the serial numbers 45436 through 45468. You don’t pull a part based on memory with a machine this size. You pull it from the factory documentation.

Engine and Transmission Mounting: Section KV01-0100

Section 01 – Power Unit – covers the KV01-0100 Engine and Transmission Mounting, the KV01-0101 Engine assembly, and the KV01-0103 Hydraulic Transmission. Need the dipstick for the gearbox? That’s KV01-0110. The catalog gives you the exact Kalmar part number, not a generic cross. You can order the correct cooling system parts from KV01-0102, and the fuel system sections KV01-0105 and KV01-0106 break down every line, filter, and pump. No aftermarket guessing.

Cooling and Fuel System Detail (Sections KV01-0102, KV01-0105)

The cooling system section includes the radiator, hoses, and fan – all with OEM numbers. For the fuel system, two separate sections (KV01-0105 and KV01-0106) cover the primary and secondary sides. I’ve seen guys swap a lift pump from a different model and cause cavitation. This catalog kills that risk. It’s also got the KV01-0108 Exhaust Manifold and KV01-0109 Air Filter – items that are often misordered when the machine is down and you’re in a hurry.

Hydraulic System Breakdown: Sections KV03-0117 to KV03-0107

Section 03 – Hydraulic System – is dense. KV03-0117 covers hydraulic equipment for the frame, KV03-0118 for the steering device. The KV03-0102 hydraulic tank, KV03-0103 oil cooler, KV03-0119 hydraulic valve, KV03-0105 hydraulic pump, and KV03-0116 brake equipment are all separate subsections. Also includes KV03-0107 hydraulic brake pump. Each sub-assembly has its own part list with quantities and fastener callouts. If you’re rebuilding the steering circuit, you’ll reference KV03-0118 and the pump section. The oil cooler lines are a common leak point – the catalog gives you the seal kit number.

Electric System and Overload Protection (Section KV04-0120)

Section 04 – Electric System – includes KV04-0129 Electric Equipment for Frame, KV04-0101 for the power unit, and specifically KV04-0120 Overload Protection. Also a buzzer section (KV04-0107). The overload protection module is a common failure on these machines – the catalog shows the relay board and wire harness part numbers. Don’t trust a generic electrical diagram; the factory routing is here.

Frame, Shields, and Battery Installation (Section KV07-0103)

Section 07 – Frame and Shields – covers KV07-0108 Equipment, KV07-0106 Counterweight, KV07-0109 Protections, and KV07-0103 Installation of batteries. Battery placement on container handlers matters for weight distribution – the catalog shows the correct hold-down brackets and cable lengths. The counterweight section includes bolt torque references (though this is a parts catalog, not a service manual – torque specs are in the separate service manual).

Audience Fit: Who Needs This Manual?

Any shop or fleet that maintains Kalmar container handlers – especially the DRS4527-S5 model from 2000 range. If you’re a parts counter guy, a fleet mechanic, or a shop owner who orders parts remotely, this PDF saves hours of phone calls and returns. It’s also useful for DIY equipment owners who maintain their own yard – you don’t need a dealer to decode part numbers. I’ve used these catalogs to order spreader parts (KV06-0108) and central lubrication components (KV08-0102) without misordering.

Source Validity: Why OEM Matters

This is a factory Kalmar document, produced by Kalmar Industries Oy Ab in Finland. It’s not a third-party reprint or a scanned copy from a manual website. The cover states “It is forbidden to copy this document or reproduce it or surrender it to a third party.” That’s the real deal. Aftermarket catalogs often combine part numbers from different revisions – this one matches the serial number range listed on page 1. If you need parts for serials 45436–45468, this is your book. If you work in the Automotive Industry Overview – big machines fall under that umbrella – you know the value of factory data.

Related Manuals for Kalmar Equipment

• Kalmar DRF 100 Spare Parts Catalogue
• Kalmar DC 9-16 1998 Spare Parts Catalog
• Kalmar DC 4160 DC 4560 Spare Parts Catalog

Does this manual include torque specifications for engine bolts?

No. This is a parts catalog – it lists part numbers and exploded views. Torque specs are in the factory service manual. The catalog does give fastener part numbers, but not torque values.

Will this work for the DRS4527-S5 with serial number 45470?

It covers serials 45436-45436, 45454-45456, 45463-45468, and several others listed on page 1. If your serial isn’t in that range, you might still find common parts, but Kalmar sometimes changes part numbers between serial breaks. Check the reference index.

How many pages is the PDF? 598 pages. That’s everything from instructions (section 00) through equipment (section 08), including the air conditioner section KV08-0105.

598 pages. That’s everything from instructions (section 00) through equipment (section 08), including the air conditioner section KV08-0105.

Can I find the hydraulic pump part number using this catalog?

Yes. Go to section KV03-0105 Hydr. pump. The catalog shows the pump assembly with all internal parts – gears, seals, housing. Each item has a Kalmar part number. Order directly from that number.

If you need to source parts for your DRS4527-S5 without the headache of wrong numbers, Access the Factory Manual now. This PDF goes straight to your device – no waiting for shipping. Every part breakdown from the Kalmar engineers.