Description

Great WALL HOVER Service Manual – 425 Pages of Factory-Proven Procedure

I’ve seen more overpriced aftermarket manuals come through this shop than I’ve changed oil filters. Most of them skip the critical steps you need to keep a Great WALL HOVER out of the bay and on the road. This OEM Service Manual is different. It was printed by Great WALL Motor Co., Ltd., and it runs 425 pages of actual factory procedure – not some third-party translation that tells you to “tighten until snug” and leaves you with a leaking head gasket. If you’re turning wrenches on a HOVER, you need the original documentation. Period.

Engine Overhaul Coverage – Fuel System and More

The manual follows the factory’s own system breakdown. Chapter two covers the fuel system and exhaust system – not generic diagrams, but the actual routing and component callouts for the Mitsubishi 4G64 engine. Fuel injection, return lines, pressure specs – it’s all in there. Chapter three moves into the driveline, and chapters four through six handle the chassis, suspension, and brakes. Each section opens with an index and a list of required tools. You won’t find any guesswork about what socket or torque wrench you need. The manual tells you exactly what to pull off the shelf.

Torque Specs That Match the Assembly Line

Torque values are where aftermarket manuals lose you. They give a range so wide you might as well guess. Not here. Great WALL’s own engineers wrote the spec for every bolt – cylinder head, connecting rod, wheel lug, you name it. Page 46 has the engine main bearing cap torque sequence. Page 88 covers the rear axle hub nut. You follow these numbers, and the joint stays tight. Ignore them, and you’ll be back in the bay next month chasing an oil leak or a broken stud.

Wiring and Electrical Diagnostics – Factory Circuit Plans

The electrical section (chapter 7 and 8) includes the full wiring diagrams for the HOVER. Not color-coded cartoons – actual schematics with connector pinouts and wire colors. If you’re chasing a no-start or a blown ABS fuse, you trace the circuit from the battery to the component. The manual also covers the airbag system and the ABS actuator test procedure. I’ve used these diagrams to diagnose a short in under fifteen minutes. Without them you’re probing blind.

3 Sections That Save You Money

• Identification marks – page 2 explains how to decode the VIN and engine serial number so you order the right parts the first time.
• Comprehensive maintenance schedule – page 5 lists every service interval with fluid capacities and filter part numbers.
• Failure diagnostic tables – each system chapter includes a symptom-to-cause table that walks you through the logical checks before you pull a single bolt.

You don’t waste time jumping to the wrong conclusion. You follow the tree and land on the fix.

Who Needs This Manual?

DIY owners who plan to do their own timing belt, water pump, or clutch replacement. Also shop owners who see HOVERs come in and want the factory spec for alignment and brake bleeding. Beginners who pick up this manual will learn the correct sequence for disassembly – not the shortcut that snaps a plastic connector. The language is direct, translated from the original Chinese factory document, but the technical content is intact. If you can read a torque wrench and a wiring diagram, you can work from this manual.

Source Authenticity – OEM vs. Every Aftermarket Copy

I’ve tested aftermarket manuals on a 2008 HOVER with a dead fuel pump. They told me the pump was behind the tank – wrong location, wrong pressure spec. This factory manual lists the fuel pump assembly in Chapter 2 with the exact test pressure (3.0–3.5 kg/cm²) and the removal steps that get the tank dropped safely. You cannot trust third-party reprints for safety-critical systems like brake hydraulics or SRS. Great WALL Motor owns the data. This PDF is an official factory release, not a scan of a scan.

FAQ

Does this manual cover the 4G64 engine?

Yes. The preface specifically states the HOVER uses the Mitsubishi 4G64. The manual references the engine maintenance in a separate motor manual, but all engine-related system procedures (fuel, cooling, exhaust) are included here.

Is the PDF searchable for specific torque values?

Yes. The PDF is text-based, not scanned images. You can search for “torque” and jump to the spec table. Look for torque values on page 46 and 88.

Can I use this manual for a HOVER with the automatic transmission option?

Yes. The manual covers both the five-speed manual and the optional automatic transmission. The wiring section includes the TCU pinouts and diagnostic procedures.

Will this manual help me replace the timing belt?

Timing belt procedure is detailed in the engine disassembly section. It includes the alignment marks, tensioner preload specs, and the rotation sequence. If you don’t have the factory spec, you risk jumping timing – this manual gives you the numbers.

You need a factory manual that doesn’t waste your time with generic advice. The Great WALL HOVER Service Manual gives you the actual OEM data – torque specs, wiring diagrams, and service intervals that match the build sheet. Access the Factory Manual from AutoRepairManuals and keep it on your tablet next to the workbench. It’ll outlive three jobs and pay for itself on the first head gasket.

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