Description

Bobcat 562611001, 562811001, 563111001, 563211001 2008 Service Manual

You got a Bobcat excavator in the bay with a hydraulic leak or a boom cylinder that won’t hold pressure. You pull a spec from a third-party website and it says 2,500 psi. You set the relief valve to that number, and now you’ve got a blown seal and a pissed-off customer. That’s what happens when you trust aftermarket data. This Bobcat 562611001, 562811001, 563111001, 563211001 2008 Service Manual ends that guessing. It’s the same book the dealer techs use, and it’s got 1,537 pages of OEM procedures, torque specs, and safety instructions that were written for these exact serial numbers.

Bobcat 562611001, 562811001, 563111001, 563211001 2008 Service Manual: What’s Inside?

The manual opens with a foreword and safety instructions that cover fire prevention, lifting and blocking the excavator, and the upperstructure slew lock. If you’ve ever had a machine roll off jackstands because you didn’t block it right, you’ll appreciate the detail in the “Lifting And Blocking The Excavator” section. It walks through procedure step by step, including the correct jackstand placement. The manual also covers the operator cab emergency exits, tailgate adjustment, right side cover removal — stuff you don’t think about until you’re trying to get to a hydraulic line.

The service schedule chart is in the Safety and Maintenance chapter. That alone saves you from calling the dealer for fluid change intervals. You get the factory schedule for the engine, hydraulics, and final drives without markup.

Engine and Hydraulic System Procedures

Two chapters that will eat up your shop hours: Engine Lubrication System and Hydraulic System. The engine section gives you oil change procedure, filter specs, and belt adjustment for the accessory drive belt. Belt tension is critical on these machines — too loose and the alternator undercharges, too tight and you cook the bearing. The manual gives you the deflection measurement.

The hydraulic chapter is where this manual earns its keep. It includes hydraulic/hydrostatic schematics, a glossary of symbols, and troubleshooting for the cylinder circuit and the upperstructure slew circuit. You get removal and installation procedures for every cylinder: boom, arm, bucket, blade, clamp, angle blade, and boom swing. Each one has a parts identification diagram and assembly/disassembly steps. The main relief valve and port relief valve sections include pressure setting procedures. If you’re working on a 562611001 or 562811001, pay attention to the hydraulic control valve sections — there are different procedures depending on serial number prefix. The manual calls that out clearly.

Torque Specs and Fluid Capacities – Why OEM Data Matters

Aftermarket manuals often round torque values or skip the critical “tighten in sequence” notes. This Bobcat manual lists every fastener torque for the hydraulic cylinders, the travel motor, and the engine mounting. If you need the charge pressure for the travel motor, it’s in the Hydraulic System chapter under “Diagnostic Couplers.” The fuel system section includes fuel specifications, water removal from the fuel filter, and the inline filter replacement. The cooling system gives you the coolant type and replacement procedure. Stick with OEM numbers and you won’t be pulling a head because a bolt snapped.

Fire Prevention and Safety Instructions: Real Warnings

The manual starts with a full page of warnings. They tell you to vent exhaust when running the engine for service, to keep the rear door closed except during service, and to lower the bucket and blade to the ground before maintenance. There’s a specific warning about welding or grinding painted parts — toxic dust and gas can be produced. That’s not something you’ll find in a generic manual. The safety section also covers battery acid handling and the correct procedure for lifting the excavator. If you ignore these, you’re risking more than a repair bill.

3 Sections You Will Use Repeatedly

First, the “Troubleshooting The Hydraulic Circuit” guide under Hydraulic System Information. Second, the “Port Relief Valve Pressure Setting” procedure — you’ll adjust these more often than you think. Third, the “Travel Motor” oil level check and drain procedure. Each of these sections is built from factory test data, not guesswork. The manual also includes delivery report forms and serial number location diagrams for the excavator and engine. That helps when you’re tracking down parts or verifying a machine’s history.

Does This Manual Cover the Fuel System?

Yes. The Fuel System chapter includes fuel specifications, filling the fuel tank, removing water from the fuel filter, draining the tank, and both spin-on and inline fuel filter replacement. It also covers the spark arrestor muffler — required if you’re operating in areas with fire restrictions. All of this is backed by the same Bobcat engineering that designed the machine.

Why OEM Documentation Beats Aftermarket Reprints

Aftermarket manuals often photocopy an older edition and leave out torque tables. This manual is the original 2008 Bobcat print — 1,537 pages, dealer copy, not for resale originally. It includes the “MAINTENANCE SAFETY” page with the correct decal illustrations showing proper and improper jackstand use. The OEM schematic symbols in the hydraulic system are exactly what you’ll see on the machine decals. When you’re troubleshooting a slow boom circuit, the last thing you need is a fuzzy diagram that misses a crossover relief valve. Buy the factory manual and be done with it.

Related manuals you might need:

• Bobcat S175 2008 Service Manual – OEM Factory Repair Specs
• Bobcat S185 2008 Service Manual – 998 Pages of Factory Specs
• Bobcat S70 2008 Service Manual – Factory Specs

If you’re working on a manual transmission in a Bobcat or other equipment, check these external references: Manual Transmission and Manual Transmission for additional context on gearbox service.

Frequently Asked Questions

Does this manual include wiring diagrams?

Yes. The hydraulic/hydrostatic schematics section includes full circuit diagrams for all models covered.

What serial number ranges are covered?

562611001 & Above, 562811001 & Above, 563111001 & Above, 563211001 & Above.

How do I find the correct hydraulic pressure specs?

The manual contains detailed troubleshooting and adjustment procedures for main relief valves, port relief valves, and crossport relief valves. You’ll need to refer to the Hydraulic System section which begins after the Safety and Maintenance chapter. The procedures include testing and adjustment steps with specific pressure settings for each valve type. Port relief valve adjustment is covered under Port Relief Valves, including parts identification and the adjustment procedure. Crossport relief valve testing and adjusting is also included.

Is this a PDF format or print?

Digital PDF format. You get instant access to the full 1,537-page factory manual.

Stop wasting time on specs that don’t match. Access the Factory Manual and get the real torque values, the correct hydraulic settings, and the safety procedures that keep you and your customer’s machine intact. No aftermarket guessing — just Bobcat engineering from 2008, the same year these machines were built.