Description

ZF 9 S 109 2009 Parts Catalog

If you’ve ever ordered a transmission part based on a generic cross-reference and ended up with the wrong bearing, wrong seal, or a shift fork that doesn’t fit—you know exactly why I’m writing this. That box of parts sitting on your bench isn’t doing you any good. The ZF 9 S 109 2009 Parts Catalog is a factory-issued document from ZF Friedrichshafen AG, written specifically for the 9 S 109 transmission used in Hino trucks. It’s not a service manual—it’s a parts bible. 52 pages of item numbers, modification codes, and application-specific data. No aftermarket abbreviations, no “compatible with” listings. You get the exact ZF part numbers your transmission needs, straight from the source.

ZF 9 S 109 2009 Parts Catalog – What You Get

This catalog was released in 2009 under ZF parts list number 1304 051 445. It covers the 9 S 109 transmission configured for Hino Motors Ltd., with a 10.24–0.74 ratio spread and a planet gear set ratio of 3.530. The spec sheet (page 2 and 3) lists the exact application: South Africa, remote control with horizontal RH, plastic piping, synchronized separate clutch, input shaft length 320.0 mm with SAE 10C 1¾-inch journal. That kind of detail is what keeps a rebuild from turning into a parts-swapping nightmare.

Each page is a ZF-ELCAT output from the CD-ROM dated 07.05.2009. You get the full item text, modification numbers, and codes like A10, A14, A16, F10, F26, and so on. Don’t expect a step-by-step repair guide—this is a parts catalog. It tells you which part goes where, not how to install it. If you need torque values or assembly instructions, you’ll want the matching service manual.

Does This Catalog Cover Your Transmission Build Code?

The header on sheet 2 reads: “9 S 109 / SG*LL*ANGEFL*DW-WR H-H / HINO MOTORS LTD.” That’s a specific build variant. The code includes flange-mounted, horizontal LH installation, gearset ratios for gears 1 through reverse, and a speedometer drive ratio of 1.545. The catalog also lists auxiliary units (without WSK), heat exchanger (without), venting via breather, retarder (without), clutch housing (without), and a full set of springs with layout Q1 and insertion W074. If your transmission matches those specs, this catalog is the right one. If not, check the ZF 9 S 109 2008 Parts Catalog for an earlier build year, or ZF 9 S 109 Spare Parts Catalogue for a different configuration.

You’ll also find the oil capacity: approximately 8.50 liters, oil grade per ZF TE-ML02, and a total mass of about 170 kg. The paint specification is deep black RAL9005 ZFN915W. That level of detail matters when you’re ordering replacement parts for a heavy-duty truck transmission that’s been out of production for years.

52 Pages of Factory Part Numbers

52 pages may not sound like a lot, but each page is dense with data. The catalog uses the ZF-ELCAT system, which means every item is referenced to a drawing section number. For example, the installation drawing is 1304 651 071, the section drawing is 1304 051 410, and there are separate sections for 1304 172 171 and 1304 149 012. That’s four different drawings pinpointing exactly where each part lives. If you’ve ever tried to match a part number from a blurry photo on a forum, you’ll appreciate having the official drawing numbers.

The catalog also includes vehicle data: the truck model is Hino FM2P 6×4, GVM 32 tons, GCM 50 tons, rear axle ratio 5.85, engine P11C with 221 kW at 2150 rpm and 1080 Nm at 1400 rpm, and a Daikin 430 clutch. Knowing those details means you can confirm the catalog is for your exact vehicle, not a generic “fits all” listing.

Get the Right Part the First Time

One mistake on a transmission part can cost you a weekend and a rental car. This catalog eliminates the guesswork. Every item text includes the modifier number (e.g., code 1088B appears on sheet 2 for the heat exchanger option and again on sheet 3 for “position deleted”). The switch section lists RG, NG, and GP switches with their closing/opening behavior and protecting cap details. You get the exact spring force values: 60 N for the pawl stop, 68 N for the gear detent. That’s not something you pull off a generic parts website.

Whether you’re a home-garage mechanic working on a retired Hino truck or a small shop trying to source OEM parts for a customer, this catalog is your shortcut to a correct order. Pair it with the ZF 16S151 ECOSPLIT III & 16S151 R 2007 Parts Catalog if you also work on that family.

Hino Application: What the Spec Sheet Reveals

The first page of the catalog is the technical information sheet. It tells you the document is CD-ROM based from 1/2004, updated to 07.05.2009. The customer is HINO MOTORS LTD., country Japan, customer spec number 1088B, application South Africa. The transmission is installed horizontally on the left side, flange-mounted. Ratio 10.24–0.74, with a secondary gearset ratio 6.57, 4.78, 3.53, 2.61, 1.86, 1.35, 1.00, 0.74, and reverse 9.44. All this data is right there on the second page. If you need to verify your transmission number, you can cross-reference against the parts list number 1304 051 445.

For background on the manufacturer, see the Automotive Industry Overview for ZF’s role in commercial vehicle transmissions, and Automotive Battery if you’re also dealing with electrical systems on the truck.

FAQ

Can I use this catalog for a 9 S 109 transmission built for a different OEM?

Probably not. This catalog is locked to the Hino build code. ZF issued different parts lists for different customers. If your transmission has a different customer spec number or different ratio set, you need the matching parts catalog. Check the first page for the parts list number and application code.

Is this a PDF or a software file?

It’s a PDF conversion of the original ZF-ELCAT CD-ROM output. You get the 52 pages as a searchable PDF, ready to print or view on any device.

This is the kind of document a shop charges a hour of labor just to track down. You can have it on your screen in minutes. Access the Factory Manual and stop ordering parts blind.

• ZF 9 S 109 2008 Parts Catalog”>ZF 9 S 109 2008 Parts Catalog
• ZF 9 S 109 Spare Parts Catalogue”>ZF 9 S 109 Spare Parts Catalogue
• ZF 16S151 ECOSPLIT III & 16S151 R 2007 Parts Catalog”>ZF 16S151 ECOSPLIT III & 16S151 R 2007 Parts Catalog