Description

Xtreme XR1245, XR1254 2006 Parts Catalog – Factory OEM Breakdown

If you’ve ever ordered a part for an XR1245 or XR1254 and ended up with the wrong hydraulic fitting or a boom cylinder that doesn’t line up, you know the cost of bad parts data. I’ve wasted billable hours cross-referencing aftermarket catalogs that show a generic drawing and call it ‘similar.’ That stops here. This is the actual Xtreme XR1245, XR1254 2006 Parts Catalog — 544 pages of factory-issued exploded views, part numbers, and revision history. Xtreme Manufacturing built these forward reach forklifts in Las Vegas, and this is the book their own parts counter used.

Section 4 – Engine: What the Factory Called Out

The Engine section (pages 4-1 through 4-16) covers every gasket, seal, mount, and fastener for the powerplant in these machines. You get the OEM part numbers for the oil pan, valve cover, and intake manifold. Need the exact alternator bracket for an XR1254? It’s listed. This isn’t a generic diesel lineup — it’s specific to the Xtreme XR1245 and XR1254. The section includes part breakdowns for the cooling system and air intake components. If you’re rebuilding a unit that’s been sitting in a yard, you can order every nut and bolt before you pull the engine. That cuts downtime.

Transmission, Axles, and Driveshafts: Factory Breakdown

Section 5 covers the drivetrain. You get exploded views of the transmission, the drop box, the drive axles, and the driveshafts. Each component is tagged with a reference number that ties directly to the parts list. The manual shows you which bearings, seals, and shims go where. No guesswork on which output shaft seal fits the XR1245 versus the XR1254 — they’re called out separately. If you’ve ever had a transmission leak because you used the wrong gasket kit, you’ll appreciate the factory part numbers.

Does This Manual Cover the Electrical System?

Yes. Section 8 (Electrical System, pages 8-1 through 8-28) contains the wiring harness breakdowns, fuse box layouts, connector part numbers, and the entire starting/charging system. You get the factory alternator part number, starter, and all the relays. If you’re troubleshooting a no-start condition, you can verify the correct starter solenoid part instead of guessing from a generic catalog. The Electrical section also includes the instrument cluster and switch assemblies. I’ve seen guys order a $400 wiring harness only to find it’s for a different serial number range. This catalog gives you the serial number breaks so you order right the first time.

7 Major Systems Covered – Not Just the Big Ones

Beyond Engine, Transmission, and Electrical, the catalog includes:

• Chassis (Section 2) – Frame, counterweight, and mounting hardware.
• Labels & Load Charts (Section 3) – Safety decals, capacity placards.
• Steering, Brakes, Wheels, & Tires (Section 6) – Master cylinder, calipers, wheel studs.
• Hydraulic System (Section 7) – Pump, control valves, cylinders, hoses — with O-ring part numbers.
• Boom (Section 9) – Sections, wear pads, pins, and cylinder attachments.
• Cab and Consoles (Section 10) – Seat, joysticks, dash panels.
• Boom Attachments (Section 11) – Forks, carriage, side shift.

Each section uses the same exploded-view format with part numbers and quantities. You can hand this list to any dealer and get the right box.

Service Bulletins and Design Change Notices: Why They Matter

Pages 3 and 4 of this catalog contain the Service Bulletins and Design Change Notices. These documents capture factory updates — like a revised hydraulic hose routing or a superseded part number for a boom cylinder seal. If you’re working on a 2006 model that might have been updated in the field, those bulletins tell you exactly which parts changed and why. That’s something aftermarket reprints never include. You get the full revision history from Xtreme Manufacturing.

Who Needs This Parts Catalog?

If you own a fleet of Xtreme forward reach forklifts — XR1245 or XR1254 — and you do any of your own maintenance, you need this. Home garage guys working on a single salvage unit will also benefit: one wrong part order can wipe out your budget. Small rental yards, construction companies, and ag operators can stock the right seals and filters without opening boxes to check fitment. Beginners: don’t use a third-party parts catalog for a late-model forklift. The exploded views in those are often generic and can mislead you into ordering parts that don’t match the production date range. Stick with the original 2006 factory print.

Source Validity: OEM vs. Aftermarket

This is a direct scan of the official Xtreme Parts Catalog, copyright 2006 by Xtreme Manufacturing. No reprint house shrank the drawings or removed the page numbers. The PDF includes every page from the outside title to the warranty page. I’ve seen aftermarket catalogs that skip the List of Effective Pages — so you never know if your copy is missing a revision. This one includes pages A through D, the Service Bulletins, and the Design Change Notices. It’s the complete 544-page document. For comparison, an aftermarket disc I once saw for a similar forklift omitted the Hydraulic System section entirely. Don’t risk a $2,000 hydraulic pump misfire on a bad drawing.

What models and years does this parts catalog cover?

It covers the Xtreme XR1245 and XR1254 forward reach forklifts from the 2006 model year. The manual was published as a preliminary edition on August 29, 2006.

Does it include part numbers for the engine and transmission?

Yes. Section 4 (Engine) covers all engine-related parts, and Section 5 (Transmission, Axles, and Driveshafts) covers drivetrain components. You get the factory part numbers, quantities, and exploded views.

Are there any torque specifications in this parts catalog?

This is a parts catalog, not a service manual. It does not list torque specs. You’ll need the separate Xtreme XR1245/1254 service manual for that. But the parts catalog gives you the correct bolt part numbers to order.

How are parts referenced – by figure number or by page?

Each assembly has a figure number and a parts list with item numbers. The catalog includes an Alphabetical-Numerical List of Parts Breakdowns and a full Numerical Index. You can look up a part number directly and find the figure. The index runs 132 pages. That’s how you verify fitment without flipping through 11 sections.

If you’re tired of returning mismatched parts and want the same book the factory used to build the machine, access the factory manual. Access the Factory Manual and get the OEM exploded views and part numbers for your XR1245 or XR1254.

Related manuals you might need: Xtreme XR1245 1254 2008 Parts Catalog covers later production changes. Xtreme XR2450 2011 Parts Catalog – OEM Factory Specs for larger models. Xtreme XR842 2006 Parts Catalog – Factory OEM Breakdown for compact telescopic handlers.

For background on forklift design and safety standards, see the Automotive Industry Overview or the Internal Combustion Engine page on Wikipedia.