Description

Terex TR100 2002 Parts Catalog

You own or work on a Terex TR100 mining truck. You need a fuel pump, a brake caliper, or a hydraulic hose – and you’re staring at a pile of worn-out parts with no labels. Order the wrong number and that part sits on the shelf for six months while the truck stays down. That’s wasted money and downtime. The Terex TR100 2002 Parts Catalog is the original factory book that matches every nut, bolt, and seal to a genuine part number. No guesswork, no cross‑referencing a third‑party list that may or may not be right.

Parts Book Organization: Major Sections and Index Codes

This 284‑page catalog is split by Major Sections – each covering a specific area of the truck. The Table of Contents lists every group: Section 100 for the chassis, Section 140 for the front axle, Section 230 for the body hoist system, and so on. Each parts page has an Index Code printed at the top left – three numbers that tell you the Major Section, Sub‑section, and model PLI number. Flip to Section 100 and you see the frame rails, crossmembers, and mounting brackets with exact Terex part numbers. No more measuring a bracket and calling the dealer with a “looks about right” description.

Section 100 – Chassis: What You Get

Exploded views show every component in relation to the others. Under Section 100 you’ll find the chassis frame, fender groups, and bumper assemblies. Each part is numbered and keyed to a parts list that gives the Terex part number, quantity used, and a description. The TR100 uses a heavy‑duty box‑section frame – if you need a replacement crossmember, the catalog tells you exactly which one fits your serial number range (From Serial No. T8081011). That’s critical when dealing with running production changes.

Steering Cylinder: Find Serviceable Items Fast

Say the steering cylinder starts leaking. The Table of Contents shows steering components live in Major Section 220. Inside that section, sub‑section 22 covers the cylinder itself. Page references aren’t printed here (the catalog uses the index code system), but you’ll find the gland nut, seals, rod, and piston – each with a part number. You order the correct seal kit the first time, not after buying three different kits that don’t fit. That’s what a factory parts catalog saves: one trip to the parts counter, not three.

284 Pages of Factory Part Numbers – Why OEM Matters

This is not a generic list pulled from a database. It’s the same book used by Terex dealers in 2002. The warranty page (page 3) states that only authorized Terex parts carry the factory warranty against defects. Using this catalog means you’re buying genuine parts – not aftermarket copies that might have different thread pitches or metallurgy. For a 60‑ton mining truck, that difference can cost you a wheel bearing on a grade. The catalog also includes supersession notes and cross‑references for running changes, something no aftermarket PDF will ever have.

Who Needs This Catalog?

If you maintain a Terex TR100 – whether you’re a fleet mechanic, an owner‑operator, or a shop that does heavy equipment repair – this book belongs in your toolbox. Beginners can use the exploded diagrams to learn how the truck is assembled. Veterans use it to verify part numbers before calling the dealer. Don’t trust a third‑party manual that says “equivalent to OEM.” Go to the source. Pair it with the TEREX TR100 Mining Truck 1999 Parts Catalog for earlier serial numbers, or the TEREX TR100 Mining Truck 2010 Parts Catalog for newer builds. Each year has its own revisions – the 2002 edition covers trucks built after February 2002 (serial number T8081011 onward).

Torque Specs and Fluid Capacities? Not Here – But This Still Matters

Understand: this is a parts catalog, not a service manual. It won’t tell you the valve lash setting or the oil capacity. What it gives you is the exact Terex part number for every wear item. You need a new turbocharger? The catalog lists the part number for the MTU 16V‑2000 engine applications. Need a brake disc? Section 140 – Front Axle Group shows the disc and carrier assembly with the original Terex number. Use that number when ordering. It’s the only way to guarantee fitment on a machine that cost more than a house.

FAQ – Two Questions

Does this catalog include wiring diagrams or hydraulic schematics?

No. This is a parts book only – no circuits, no troubleshooting. Get the service manual for that.

How do I know the part number is still current two decades later?

The catalog shows the original 2002 part numbers. Terex sometimes supersedes numbers as parts are redesigned. Always confirm with a dealer using the catalog number and machine serial number before ordering. That said, the exploded views and reference numbers are still accurate for identifying what you need. You can give the dealer the part number from the book and they’ll tell you the current superseded number. That’s faster than pulling the part and hoping the casting number is still readable.

Get Your Copy – Factory Specs, No Reprints

Every page in this original print is legible, not scanned and blurred. The 284 pages cover everything from the chassis to the hoist system. You can access the factory manual instantly – no waiting for a CD or a printed copy that’s already out of date. For more information on heavy equipment documentation, check the Automotive Industry Overview or browse the Automotive Industry Overview for context on how OEM parts catalogs support safe repairs. Access the Factory Manual now and stop chasing wrong part numbers.