Description

Still RC40-25, RC40-30 2016 Parts Catalog – OEM Specification

If you’ve ever ordered a part for a forklift and got the wrong one because you guessed from a blurry picture, you know the headache. The Still RC40-25, RC40-30 2016 Parts Catalog kills that guesswork. It’s the factory document, 2441 pages thick, with OEM part numbers, exploded views, and the exact quantity of every nut, seal, and bolt that goes into these diesel trucks. I’ve torqued enough head bolts to tell you: using the right part number the first time saves a trip to the parts counter and keeps the machine running.

Engine Assembly and Crankcase Components

This catalog breaks down the IC engine section into every subassembly you’ll need. Under DIESEL ENGINE you get the main engine assembly, then CRANKCASE, CASES AND COVERS. On page 2 the product information overview shows the RC40-25 and RC40-30 validity range. The crankcase section lists the block, bearing caps, and oil pan hardware. If you’re pulling a crank or chasing a rear main seal leak, this is where you find the exact gasket kit part number. The COOLING sub-section under IC ENGINE includes the FAN assembly with blade and hub part numbers—no more matching fan diameters by eye.

Does This Parts Catalog Cover the Cooling System?

It does, and it goes deeper than a generic aftermarket print. The COOLING SYSTEM section under IC ENGINE AUXILIARY PARTS includes the water cooler (Diesel) with the air duct assembly. You get the radiator, fan shroud, and hose routing exploded. Page 4 shows the VEHICLE DOCUMENTS—that’s where the validity and serial number ranges are listed, so you can confirm your truck falls under this catalog. The cooling system parts are broken out by component, not lumped into a single illustration. That matters when you need a specific hose clamp or mounting bracket for an RC40-30.

Cylinder Head and Valves: OEM Part Numbers

The CYLINDER HEAD (VALVES) section is where the real work happens. It lists the head gasket, valve guides, seals, and springs with Still factory numbers. You don’t have to cross-reference aftermarket catalogs that often miss the subtle change between early and late production heads. The seal kit and oil sump sections follow right after. If you’re doing a top-end rebuild, this catalog gives you the parts list in the same order the factory assembles them. That’s the difference between a job that goes smooth and one that leaves you hunting for a valve cotter.

3 Major Sections You Need for Diesel Forklift Repair

Beyond the engine, three areas see the most wear on these trucks: the FUEL SYSTEM, AXLES, and BRAKE SYSTEM. The FUEL SYSTEM (Diesel) section covers the fuel tank, fuel filter, and injection piping. The AXLES section includes the COMPLETE TRANSMISSION, DIFFERENTIAL, and FRONT WHEEL BRAKES. Each is split into sub-assemblies like CLUTCH (forward and backward) and the HYDRAULIC DISTRIBUTOR. The BRAKE SYSTEM section covers the parking brake and brake pedal assembly. If you’re chasing a brake drag issue, having the correct part numbers for the master cylinder and line fittings saves hours of cross-referencing.

Get the Correct Part for Fuel System and Injection

The INJECTION PUMP (support) and INJECTION SYSTEM PIPES are detailed separately. That’s important because injection pump brackets vary by engine variant. The catalog shows the support bracket with its specific bolts and washers. The ALTERNATOR SUPPORT and STARTER MOTOR sections list the mounting hardware as well. For anyone who’s snapped a tensioner bolt because they used a generic replacement, you know the value of the Still OEM part number. This is the same document the dealer parts counter uses—no third-party cross-sheet.

The catalog is 2441 pages of pure OEM data. It covers the RC40-25 and RC40-30 from 2016, including the DIESELSTAPLER designation. Every section—from AIR FILTER to CAB HEATING to WHEEL ASSEMBLY—is indexed with part numbers, quantities, and remarks. The remark column often includes validity notes like “up to serial number F540***” so you don’t order a part that doesn’t fit. For the beginner working on a forklift at home, this catalog removes the panic of not knowing what to look for. For a pro, it speeds up the parts order enough to get the job done in one trip.

Related Manuals: Still RC40-25, RC40-30 2016 Parts Catalog OEM – Still RC 40-16 2013 Parts Catalog – OEM Spare Parts List – Still R70-16T, R70-18T, R70-20T 2016 Parts Catalog – OEM

For a broader look at diesel engine design, check the Automotive Industry Overview. Also see [LINK_ID_EXT_1: Automotive Industry Overview for reference on manufacturing standards.