Description

Manitou MLT 628 Turbo 2000 Parts Catalog

If you’re ordering parts for a Manitou MLT 628 Turbo and don’t have the serial number handy, you’re wasting time – and money when the wrong part shows up. This Parts Catalog from 2000 is the factory document that tells you exactly which brake pedal circuit, which axle reduction gear, which cab heater fits your specific machine. No aftermarket guesswork, no reprints. Just the OEM file that Manitou North America used to ship parts out of Waco, Texas.

This catalog runs 565 pages. That’s not padding – that’s coverage for six different front axle types, three brake pedal circuit assemblies, and every engine component from the cylinder head to the oil pan. I’ve been turning wrenches for 28 years, and I’ve learned the hard way: when you need a brake disc for a 602-212/66 axle, the aftermarket sites will sell you something that might fit. This catalog gives you the exact part number, the quantity, and the serial number range that tells you whether it belongs on your truck.

Brake Pedal and Circuit Assembly Sections

The MLT 628 Turbo uses three distinct brake pedal and circuit assemblies depending on the build. The catalog splits them as BRAKE PEDAL AND CIRCUIT ASSEMBLY I – 6BA29, II – 6BA39, and III – 6BA45. Each one has its own illustration page and parts list. If you’re rebuilding a brake system, you pull the serial number, flip to the right section, and order the correct master cylinder or pedal bracket. No back-and-forth with the parts counter.

Front Axle Brake Discs: Part Numbers by Type

Manitou used at least six front axle variants on the MLT 628 Turbo. The catalog dedicates separate sections – FRONT AXLE BRAKE DISCS (TYPE: 302-279/287) – AX1004, then similar entries for 309, 50, 59, and 66 types. That means you get the right disc thickness and bolt pattern without disassembling first to measure. Page references in the contents guide you straight to the diagram. You want a number-led approach: five distinct brake disc sections, each with its own part number index.

Electrical Breakdown by Serial Number Range

Electrical systems changed over the production run. This catalog breaks out ELECTRICAL, PRIMARY I (S/N: 118317 TO 123466), II (S/N: 12346 TO 128020), and III (S/N: 128021 AND ABOVE). Same for dashboard instruments and lighting. If you’re chasing a short in the fuse box, you need to know which primary circuit your truck has. The catalog gives you the wiring illustration and the part numbers for relays, sensors, and connectors – all keyed to your serial number.

Source Validity: OEM vs Aftermarket Parts Catalogs

I’ve seen too many guys order from third-party parts lists that lump all MLT 628 models together. That’s how you end up with a cab heater for a different cab part number. This catalog comes from Manitou North America, printed in R03-2000. The first two pages tell you it supersedes earlier editions and that you need the truck model, serial, engine serial, and transmission serial to order anything. That’s the level of detail aftermarket sites skip. For diesel engine specifics, read this Wikipedia article on diesel engines for background, but for part numbers, stick with factory docs. If you want a deeper dive into the engine internals, this Wikipedia article on diesel engines explains the principles – but it won’t tell you which gasket set fits your MLT.

Who Needs This Catalog?

DIY mechanics and small-shop owners who do their own repairs on a Manitou MLT 628 Turbo. If you’ve got a telehandler that won’t steer and you need the correct steering cylinder seal kit, this catalog gets you the right part number. Home garage guys who bought a used MLT and want to rebuild the boom cylinders – the exploded diagrams show every seal, pin, and bushing. Beginners should pair this with the service manual, because the parts catalog doesn’t tell you how to install anything. But if you’re calling the dealer for a brake pedal assembly, you’ll have the part number ready. Related manuals: K-D Manitou MVT 1230L MVT1230LC Parts Catalog – 264 Pages, K-D Manitou K5705, K5797, K5755, K1479, K1787 1991 Parts Catalog, K-D Manitou K5705, K5797, K5755, K1479 2000 Parts Catalog | OEM Factory Specs.

FAQ: Four Questions I Get About This Catalog

Does this cover the MLT 628 Turbo with serial number below 120066?

No – this edition covers S/N 120066 and above.

How are part numbers organized in this 565-page catalog?

Each section has an alpha-numeric code (like 6BA29 for brake pedal I). The illustration page shows an exploded diagram with item numbers. The parts page lists those item numbers, the Manitou part number, description, quantity, and which truck models it fits. There’s also a numerical part number index in the appendix. You can start with the serial number, find the right section, then cross-reference the part number. It’s not a repair manual – it doesn’t show torque values or installation steps – but it’s the definitive source for ordering the correct hardware.

Can I use this to identify brake pedal parts on a 2000 MLT 628 Turbo?

Yes – three separate sections cover brake pedal and circuit assemblies. Each one includes the pedal bracket, master cylinder, switches, and hydraulic lines. Match your serial number to the correct section (I, II, or III) and you’ll get the right parts.

What if my serial number isn’t in the listed ranges?

Call Manitou North America at 800-425-3727. The catalog itself says it’s updated without notice and you may need the latest revision.

Bottom line: if you work on a Manitou MLT 628 Turbo and you’re tired of ordering the wrong brake disc or cab heater, get the factory parts catalog. It’s 565 pages of serial-number-specific diagrams and part numbers. Access the Factory Manual now and keep it on your tablet or print the sections you need.