Description

KUHN GMD802F (1000), GMD802F (540/1000), GMD802F (1000&540) 2010 Parts Catalog

KUHN GMD802F (1000), GMD802F (540/1000), GMD802F (1000&540) 2010 Parts Catalog – Before you order a single bolt, get the factory document. I’ve seen techs try to match a disc mower part by eye, then spend two weeks waiting for the wrong bearing. This is a 66-page OEM spare parts list, not a generic aftermarket drawing. It tells you exactly what KUHN put on the machine from serial number C 2687 for the 1000 model and C 2727 for the 540/1000. If you’re rebuilding a cutterbar or chasing a wobble in the reel, you need the part number, not a guess.

Central Gearbox 540/1000: Exploded Views and Part Numbers

Pages 11 and 13 cover the central gearboxes. Page 11 is the 1000 box, page 13 the 540/1000 version. If you’ve had oil weeping from the input seal, the part number for the seal kit is in there. The catalog groups every gear, bearing, and snap ring with a callout. You order the assembly or the individual piece – your call. The symbol table on page 3 explains the codes: OPT means optional, STD is standard, ESP is country-specific. You don’t guess which shim to use; the drawing shows thicknesses.

Safety Guards Rear and Front: Why Factory Dimensions Matter

Pages 21 and 23 list the safety guards. A mower disc spinning at 3000 rpm throws debris. If the guard is cracked, you replace it with the OEM part, not a fabricated sheet. The catalog gives you the exact part number for the rear guard (page 21) and the front guard (page 23). Also includes the outer guards on page 25. I’ve seen home garage welders try to make a guard fit – then the PTO shaft rubs. Factory part, no guesswork.

3 Transmission Options: 4600311, 4600409, and 4600414

Pages 49 through 55 cover three different PTO drivelines. The 4600311 transmission (page 49) fits the base machine; the 4600409 and 4600414 are optional. If your mower was ordered with the 540/1000 gearbox, you need the correct intermediate shaft – pages 55 and 57 show the intermediate PTO shaft assemblies. Don’t mix the couplings. The catalog lists the length and spline count for each. You order the right one the first time.

Ordering Parts: What to Tell Your Dealer

Page 2 of the catalog repeats the rule in four languages: when ordering, give them the machine serial number, the part number, and quantity. The serial number range for the GMD802F (1000) starts at C 2687, and for the GMD802F (540/1000) at C 2727. For the GMD802F (1000&540) variant, the catalog covers all. If you don’t have your serial number, look on the frame near the drawbar. Without it, the dealer can’t confirm the supersession.

Using the Parts Catalog for Diagnostics

This isn’t a service manual – it won’t tell you how to rebuild the gearbox. But if you see a missing bolt on the cutterbar gear case (page 27), you look up the bolt diameter and grade. The catalog uses standard symbols: > for replacement, RPL for superseded parts. If a part is listed with a note, check the note before ordering. Some optional equipment like the raised skid shoe set (page 45) or the attachment triangle (page 39) need different hardware. The catalog saves you the “I’ll just order the disc” mistake.

Who Needs This Catalog?

Home garage mechanics, farm shop techs, and parts counter guys. If you own a KUHN GMD802F and you’re keeping it running past the first disc change, you need this. Beginners: don’t treat it like a repair manual. You still need the operator’s manual for assembly and lubrication. But for ordering the correct skid shoe, belt, or gear, this is the only source. The catalog references the parts group index on page 3 – every section from connecting frame (page 3) to intermediate PTO shaft (page 57) is indexed.

Source Authenticity: OEM Factory Print vs. Aftermarket Copy

This is a direct scan of the KUHN factory print from 11/2010. The identifier K66R0145 A on page 2 matches the master document. Aftermarket catalogs often omit the supersession notes or use generic photos. This one has the original KUHN part numbers and cross-references in French, English, German, and Italian. The copyright is 2010 KUHN S.A. – no third-party reprint. If you’re chasing a part for a GMD802F (1000&540) built in 2011, this catalog still applies because the serial number range covers it. Always check the revision date.

Related manuals you might need: Massey-Harris-Ferguson FF 30 GS 1957 Parts Catalog | OEM Fastener Guide, Futura FC200-FC400 Parts Catalog – OEM Wear Parts Specs, and Longagribusiness 410 DTC, 450, 450 DTC, 470 DTC, 530 DTC 2002 Parts Catalog. For a broader view of agricultural equipment standards, see Automotive Industry Overview and also the Automotive Industry Overview page on technical documentation practices.

Frequently Asked Questions

Does this catalog list torque specs for the gearbox bolts?

No. This is a parts catalog. It shows part numbers and assemblies. Torque values are in the service manual. You will not find ft-lb numbers here.

Can I use this catalog to rebuild the cutterbar gear case?

Yes, for ordering the bearings, seals, and gears. But you need a separate repair manual for disassembly and shimming. The exploded view on page 27 shows the parts. You match the part number to the drawing. For installation steps, get the workshop manual.

How do I know if my machine is covered by this catalog?

Check your serial number. For the GMD802F (1000), serial must be C 2687 and higher. For the GMD802F (540/1000), C 2727 and higher. The GMD802F (1000&540) is also covered. If your number is lower, contact KUHN for an earlier edition.

Why are there four languages in the same booklet?

KUHN ships machines across Europe and North America. The catalog uses standard symbols that are language-independent. Part numbers are the same regardless of language. The text on page 2 explains ordering instructions in English, French, German, and Italian. Use the English column for ordering.

You need a part for your KUHN GMD802F mower? Don’t order blind. Access the Factory Manual now and get the exact OEM part number for discs, gearboxes, guards, and drivelines. 66 pages, factory printed in 2010, covers all three variants. Stop wasting time on aftermarket lists.