Description

Hangzhou Forklift Truck CPCD160-W2, CPCD160-W25 2007 Parts Catalog

Let me tell you straight: if you are trying to identify a part on a Hangzhou Forklift Truck CPCD160-W2, CPCD160-W25 2007 Parts Catalog without the factory document, you are burning time and money. I have seen technicians order the wrong steering cylinder three times because they used a generic aftermarket catalog. That’s not a repair – that’s a parts store donation. This is the original 2007 Hangzhou forklift parts catalog, 121 pages of exploded views and part numbers that match the actual hardware on the truck. No guesswork.

You get two model variants in one book: the CPCD160-W2 (with the 6BTA5.9 engine) and the CPCD160-W25 (QSB6.7 with a 3WG-171 transmission). Each drawing is marked with ○A or ○B so you know exactly which part fits which truck. The manual covers the whole machine – from the nameplate on page 1 to the rear view mirror assembly on page 42. If you need the part number for a steering cylinder, turn to Fig.4 (page 12). Need cooling system components? Figs.12 and 13 split them by model. Every figure number, every page reference is factory verified. I’ve used Hangzhou parts catalogs for years; the exploded views are clean and the part numbers link back to the actual bill of materials. Don’t trust a recompiled PDF from some third party – this is the original scan.

Fig.4 and Fig.12: Steering Cylinder & Cooling Systems

Two assemblies you will touch often: the steering cylinder (Fig.4, page 12) and the cooling system (Fig.12 for CPCD160-W2, Fig.13 for CPCD160-W25). The steering cylinder drawing shows the seals, the rod, and the housing with separate part numbers. You order the wrong seal kit? That’s a machine down for a day. The cooling system section includes the radiator, fan, hoses, and the expansion tank – again split by model. I’ve had guys swap a water pump from a W2 into a W25 and wonder why the belt alignment is off. This manual would have told them the part numbers differ. Page 22 and 24 – check them before ordering.

Drive System Breakdown: W2 vs. W25

Pages 15 and 16 cover the drive system. Page 15 is for the CPCD160-W2 (Fig.7), page 16 for the CPCD160-W25 (Fig.8). The transmission, torque converter, and final drive components are drawn separately. If you are replacing a clutch pack or a bearing, the drawing gives you the exact part number and the quantity needed. No digging through vague lists. The manual also includes the oil tank assembly (Fig.18, page 35) and the pump assembly (Fig.32, page 62) with hydraulic line routing. That is the kind of detail that keeps a 16-ton forklift moving instead of sitting in the yard.

Source Authenticity: Why OEM Hangzhou Matters

This is the Hangzhou Forklift Truck Co., Ltd. factory catalog – first edition, June 2007. The PDF is a direct scan of the printed manual, not a recompiled list. The drawings have the original part callouts and the ○A/○B model designations. Aftermarket catalogs often omit the variant splits or merge tables incorrectly. I have personally seen a parts house list a single part number for both models on a steering cylinder seal kit, and it was wrong for the W25. That mistake costs you a return shipping fee and a waiting mechanic. Stick with the factory source. For broader context, check the Automotive Industry Overview on how OEM documentation supports fleet maintenance, and if you need a refresher on engine basics, the Internal Combustion Engine article gives good background on the 6BTA5.9 and QSB6.7.

121 Pages – What’s Actually in There?

The table of contents lists 38 figures covering every major system: steering axle, truck body, exhaust system, fuel system (split by model), engine mount, counterbalance assembly, brake and inching control, throttle control, accumulator and braking system, tilting oil pipe, lifting oil pipe, and more. The last figure number is Fig.38 on page 76. After that, the parts list continues with accessory assemblies like the small oil tank (page 39) and cover assembly (page 40). Each figure has a table of items with drawing number, part name, and model applicability. That is all you need to order the correct bolt, hose, or cylinder. No fluff – just part numbers.

Who Needs This Catalog?

If you own or maintain a 16-ton counterbalance forklift – CPCD160-W2 or W25 – this is your reference. Home garage guys? Probably not. But if you work in a warehouse, a lumber yard, or a shipping dock, you will use this book weekly. I have a copy for the shop I run in San Antonio; every time a seal blows on the steering cylinder or a hydraulic line weeps, we pull this catalog. It saves us from ordering the wrong part and having the forklift down an extra day. Pair it with related manuals like the R Series 3.0-3.5t Counterbalanced Forklift Parts Catalogue for smaller trucks, or the Massey-Harris-Ferguson FF 30 GS 1957 Parts Catalog | OEM Fastener Guide if you work on vintage equipment. For wear parts on attachments, the Futura Wear Technology Parts Catalog is a solid companion.

FAQ – Four Questions You Should Ask

Does this catalog include torque specs or repair procedures?

No. This is a parts catalog – exploded diagrams and part numbers only. For repair steps, you need the service manual. But you will not know which part to order without this catalog.

Can I use this to find parts for a CPCD160 with a different engine?

Only if the truck is the W2 or W25. The manual specifically covers two models with the engines listed on page 2 (6BTA5.9 for W2, QSB6.7 for W25). Other variants like the CPCD160-W3 are not in this book. Check the nameplate before ordering.

How do I know if a part is for the W2 or the W25?

Look at the top right corner of each figure page: ○A means CPCD160-W2, ○B means CPCD160-W25. Some parts are shared (both marks shown), others are model-specific. The tables inside each figure also have ○A or ○B in the rows. Pay attention – I have seen guys buy the wrong air inlet tube because they ignored the mark.

Are the drawings readable or are they fuzzy scans?

The scans are clean and each figure is a full page. You can read the part numbers without a magnifying glass. The original manual was printed by Hangzhou, not a photocopy. Text is in both Chinese and English. I have used worse scans from factory dealers – this one is solid.

Look, if you are tired of guessing which steering cylinder seal fits your CPCD160-W2, stop wasting hours on forums. Buy the actual factory parts catalog. It costs less than one wrong part order and fits on any tablet or computer. Access the Factory Manual and keep your forklift moving.