Description

Genie Jib-Hoist 2002 Parts Catalog – Factory OEM Diagram Reference

I’ve seen guys order three different brake assemblies for a Genie Jib-Hoist before they finally got the right one – because they used a generic parts list from someone’s photocopy. That’s a waste of your time and the customer’s money. The Genie Jib-Hoist 2002 Parts Catalog kills that guesswork. This is an 42-page OEM document direct from Genie (now Terex), not a third-party rewrite. It covers every exploded view and part number for the Jib-Hoist series starting at serial number 56306. If you maintain or repair these units, you need this on your bench, not a grainy PDF from some forum.

100 Components and Hoist S27 – Figure 101.1 Details

Start with the main assembly. Page 10 gives you the complete Hoist S27 breakdown – part number 04.4234.0006. Every bolt, sheave, and bracket is called out. The manual uses live links in the TOC so you can click from the contents straight to the figure you need. That matters when a customer is waiting and you need to identify a worn limit-switch roller fast. No flipping back and forth.

Brake Group Hoist S27 – Exploded Parts Breakdown

Brake parts get swapped wrong more often than oil filters. The Brake Group (figure 102.1, page 12) shows you the exact Genie part numbers for the S27 hoist brake assembly. If you try to match by eye you’ll grab the wrong friction disc. I’ve done it, you’ve done it. This catalog gives you the OEM part ID, not a vague description.

Mechanical Extension Jib – Page 26 and Stocking List

Extension jib components are where aftermarket catalogs really fall apart. Page 26 covers the Mechanical Extension Jib (figure 109.1, part 603233). The manual also includes a Parts Stocking List on page 7 so you can keep the high-wear items on the shelf. That’s the difference between a one-day job and a three-day wait for a bushing. For the hydraulic versions – with and without reel – see pages 28 and 30.

Serial Number Tracking and Ordering Procedures

Every Genie Jib-Hoist has a chassis serial number stamped on the front. Page 3 shows exactly where to find it and how to read the year of manufacture. Then use the How to Order Parts section on page 8 and the Service Parts Fax Order Form on page 9. This catalog is serial-number-specific from SN 56306, so if your machine is older you need a different revision. Do yourself a favor – check the serial before you order anything.

Why OEM Parts Catalogs Beat Aftermarket Copies

This isn’t a re-paginated scan from some website. This is Genie’s own parts publication – you can see the Genie logo, the Terex brand, and the technical publications address on page 2. The document even notes that Genie reserves the right to make modifications. That means when a part supersedes, the catalog reflects the latest factory revision. Aftermarket catalogs often freeze a version and never update. For context, the Automotive Industry Overview shows how equipment manufacturers control their documentation, and Genie follows that standard. If you want to understand the difference between OEM and copy, the Automotive Industry Overview explains why factory specs are the only reliable source for part numbers and assemblies.

Related manuals you might need for your shop: Genie S-60, S-65 2012 Parts Catalog – Factory OEM Manual, Genie S-80, S-85 2012 Parts Catalog – OEM Factory Parts Manual, and Genie S-80, S-85 2012 Parts Catalog – OEM Factory Specs. If you’re running a mixed fleet, those give you the same level of detail for your boom lifts.

Audience Fit – Who Needs This Parts Catalog

If you own a Genie Jib-Hoist (serial 56306 or later) and do your own maintenance, you need this. If you run a rental shop with half a dozen Jib-Hoists, you need it more. DIYers who buy used equipment often get stuck because the original manual is long gone. This catalog closes that gap. Every part number is listed with its corresponding figure, so you can hand the page to a parts counter and get the right component the first time. Beginners – don’t be intimidated by 42 pages. The structure is logical: start at the serial number, then go to the figure index. The exploded diagrams are clear. I’d rather have a green guy use this than chase part numbers off a worn plate.

Can I use this catalog on a Jib-Hoist built before 2002?

No. This catalog covers units from serial number 56306 and later. Older machines use different part numbers.

What if I need a part that isn’t listed in the exploded views?

First, check the Parts Stocking List on page 7 – some common wear items are listed separately. If it’s still missing, you may have a different revision of the hoist. The catalog includes Genie’s contact info on page 2 (awp.techpub@terex.com). Send them the serial number and they can tell you if a part has superseded. This is a 2002-era catalog, so later design changes won’t be in here. For example, the Hydraulic Extension Jib sections (pages 28 and 30) only apply to units built with that option. Always verify your machine’s configuration against the figure titles.

Stop wasting time on incorrect parts and returns. Access the Factory Manual now and get the exact references Genie intended for your Jib-Hoist. It’s 42 pages, it’s OEM, and it’s the only parts catalog you should trust for serials 56306 and up.