Description

Bomag BPR 45/55 D, BPR 55/65 D 2006 Operators Manual

You picked up a used Bomag plate compactor and now you’re standing in your shop with a machine that won’t start. No dipstick. No decal with capacities. Just a pile of metal and hope. That’s when you need the real documentation – not some photocopy from an auction. The Bomag BPR 45/55 D, BPR 55/65 D 2006 Operators Manual is what the factory put in the crate. 66 pages of actual procedures, torque values, and safety rules written by the people who built the thing.

I’ve seen more burned-up compactors than I can count. Guys skip the pre-start checks, run the wrong oil weight, or ignore the hydraulic hose replacement intervals. Then they blame the machine. This manual prevents that. It tells you exactly what to do, from the moment you unfold the handle to the day you sell it.

Serial Number Breakdown

First thing you do before ordering parts or using this book: match your serial number. The manual covers multiple production runs. Page 1 lists S/N 101 690 33, 34, 38, 39 and S/N 101 692 00 through 07. The suffixes tell you handstart versus E-start and EPA2 compliance. If your compactor’s S/N doesn’t fall in these ranges, this manual isn’t for your machine. Don’t guess. Look at the tag on the frame.

For E-start models (S/N 101 692 02, 03, 06, 07), the electric start system adds about 21 kg to the plate weight – the manual calls that out. That matters for transport and handling.

Controls and Operation: What You’ll Find

Chapter 3 covers the indicator and control elements. Chapter 4 walks through operation: electric start (page 4.4), jump starting with cables (page 4.5), and pull-rope starting for handstart variants (page 4.6). The manual includes specific steps for engaging forward and reverse travel, plus how to handle a stuck vibrator plate. That last one saves you from burning out the drive belt.

There’s a section on reverse travel protection (page 4.8) – a safety feature that kills the motor if the operator gets pinned. Don’t bypass it. I’ve seen the result of that shortcut.

Maintenance Schedule

Chapter 5 – Maintenance – lists the intervals and procedures. Hydraulic hose replacement, engine oil changes, battery work, fuel system maintenance. The manual includes specific warnings about working on hydraulic lines and electrical parts. Follow the order: drain pressure, replace line, check fittings. Page 5.1 covers common causes of failure – mostly from ignoring the schedule.

Weights, dimensions, vibration system capacities, and fuel quantities are in Chapter 1 (Datos Técnicos). Capacities are in liters and kilograms – convert to Imperial if you need: 1 kg ≈ 2.2 lb, 1 L ≈ 0.264 gal. The manual also lists noise levels and vibration values measured per EU directives. Use those numbers to select hearing protection and limit operator exposure.

Why Factory OEM Documentation Matters

Aftermarket manuals often copy the text but miss the small updates Bomag made between production runs. This is the original 2006 file from the manufacturer – catalog number 008 128 63. I’ve wasted hours chasing a bad spec from a third-party publication. Not happening here. The safety warnings are explicit: only use Bomag replacement parts, observe accident prevention regulations, and never operate without reading the safety section (Chapter 2).

If you need specs for other Bomag models, check the Bomag MPH 454 2004 Operators Manual – OEM Factory Specs or the Bomag BW 24 R 2004 Operators Manual – Factory Specs & Safety. For larger rollers, the Bomag BC 671 RB / BC 771 RB 2001 Operators Manual – OEM Specs has similar depth.

Understanding the drive system helps too – the transmission in these compactors is essentially a manual transmission setup. Manual Transmission fundamentals apply. For more on gearbox basics, check Manual Transmission.

FAQ – Bomag BPR 45/55 D, BPR 55/65 D Operators Manual

Does this manual cover electric start models?

Yes, see serial numbers for E-Start variants.

Is this manual in English?

The original file is in German and Spanish, but the technical drawings, torque tables, and part numbers are language-independent. If you need English text, you may need a translator, but the numbers won’t mislead you.

What serial numbers are covered?

This covers S/N 101 690 33, 34, 38, 39 and S/N 101 692 00 through 07, including handstart and electric-start variants with and without EPA2 compliance.

Can I use this manual for a newer Bomag model?

Probably not. Bomag reserves the right to make modifications without notice. The 2006 edition is specific to these serial number ranges. Using it on a later model risks wrong torque specs, incorrect fluid capacities, and safety gaps. Stick to the manual for your exact machine.

This manual is 66 pages. Use every one. Don’t be the guy who skips the safety checklist and ends up with a crushed foot or a seized engine. Get the factory documentation that belongs with your Bomag compactor. Access the Factory Manual now.