Description

Atlas Copco CC424, CC524, CC624, CC4200, CC5200 Operators Manual

Running a shop that handles compactors means you’ve seen aftermarket manuals that skip the safety warnings and fudge the specs. Atlas Copco CC424, CC524, CC624, CC4200, CC5200 Operators Manual is the factory original — 152 pages of specifications that came off the assembly line in Sweden. It lists exactly what fluids go in at what temperature range, not a generic “use 10W-30”.

You ever had a tech guess the hydraulic oil weight and blow a seal because the ambient temp hit 110°F? This manual covers high ambient temperature operation above +40°C (104°F) on page 11. That detail keeps machines running and your shop out of liability.

7 Safety Sections That Keep You Alive

The TOC lists Safety – General instructions starting page 5, then Safety – when operating on page 7, and optional safety gear on page 9. That includes air conditioning, edge cutter/compactor, and Xenon working lights. Each section is written for the operator, not for someone who already knows the machine. Driving near edges and work driving get their own subsections because those are the moments when a mistake costs a life.

Technical Specifications: Weights, Dimensions, and Fluids

Page 15 kicks off the spec tables: vibration data for the operator station, noise levels, electrical system voltage, slope limits, side and top dimensions, weights, volumes, working capacity, and hydraulic system details. Need the roller’s operating weight for the CC624? It’s in the table on page 18. Standard lubricants and recommended oils are listed on page 11, including the note about higher ambient temperatures above 104°F and freeze risk below 32°F.

Does This Manual Cover the CC4200 and CC5200?

It does. The front cover lists CC424/524/624HF and CC4200/5200/6200. Serial number ranges are printed on page 1 for each model: for example, CC5200 starts at 10000347xxA010744. If you own any of these five rollers, this manual applies — with both Cummins QSB 4.5 Tier 3 (IIIA) and Tier 4i (IIIB) engine options covered.

Check the Special Instructions Before You Start

Page 11 covers standard lubricants, but it also warns about high pressure cleaning (page 12) — you don’t blast water into electrical connectors. Fire fighting procedure, ROPS cab handling, battery handling, and jump starting a 24V system are all spelled out. Zero guesswork in this manual.

Safety – When Operating: Driving Near Edges

The manual dedicates a full subsection to driving near edges (page 7). If you’re running a roller on a slope or next to a trench, the instructions tell you the max slope angle from page 16 and the safe approach distance. This isn’t common sense — it’s engineered data. Trust it.

Who Needs This Manual and Why

If you’re a shop owner who contracts out compaction work, hand this to every operator before they touch the job site. DIY owners of older Atlas Copco rollers who want to keep the machine running without dealer calls will find the fluid specs, battery jump-start procedure, and high-pressure cleaning warnings essential. One real use case: you’re replacing hydraulic hoses — the manual tells you the correct oil type from page 11 and the working pressure limits from the hydraulic system table. No guessing.

Source Authenticity: OEM vs Aftermarket

This is the original Atlas Copco instruction manual, printed in Sweden, scanned from the factory release. I’ve seen third-party reprints that drop safety pages to save paper. This one has all 152 pages, including the CE marking and Declaration of conformity on page 3. If you’re used to aftermarket PDFs that say “similar to OEM” — throw those away. This is the real thing.

Related Manuals

Check these additional factory docs for your machine:

• Atlas Copco CC424/524/624/4200/5200/6200 Instruction manual”>Atlas Copco CC424/524/624/4200/5200/6200 Instruction manual
• Atlas Copco CC424 CC4200 Operators Manual”>Atlas Copco CC424 CC4200 Operators Manual
• Atlas Copco CC424, CC524, CC4200, CC5200, CC6200 Operators Manual”>Atlas Copco CC424, CC524, CC4200, CC5200, CC6200 Operators Manual

If you’re comparing roller transmissions, remember that a hydrostatic drum drive is not a Manual Transmission”>Manual Transmission — the torque conversion is different. For general vehicle transmission knowledge, see Manual Transmission”>Manual Transmission.

Frequently Asked Questions

Does this manual include repair procedures like engine overhaul?

No, this is an operators manual — it covers safe operation, fluid capacities, controls, and preventive maintenance. For engine or hydraulic pump rebuilds you need the service manual.

What page gives the torque specs for the drum mounting bolts?

This operators manual does not list fastener torque values. It focuses on operational data. Torque specs are in the service manual for each component.

Can I use this manual for a CC6200 even though the title says CC5200?

Yes. The manual covers CC6200 as well — the title abbreviates the range. The table of contents and serial number list include CC6200.

What is the correct procedure for jump starting the 24V system?

Page 13 details jump starting 24V equipment: connect positive cables first, negative to chassis ground, run booster engine at high idle, start roller. Never connect both batteries in series with a standard 12V charger — you’ll fry the control units. The manual gives step-by-step with warnings.

This 152-page factory manual is the only document you should trust on the bench. Access the Factory Manual from AutoRepairManuals and get the correct specs for your Atlas Copco roller.