Description

ZF 12 AS 2301 2009 Parts Catalog

Look, if you’re trying to rebuild a ZF 12 AS 2301 without the factory parts catalog, you’re working blind. I’ve seen too many guys order the wrong output flange because they used a generic parts list. The ZF 12 AS 2301 2009 Parts Catalog puts the OEM part numbers in your hands – 56 pages of transmission-specific data from ZF Friedrichshafen AG. This isn’t a third-party summary; it’s the actual document used by IVECO dealers. You get exactly what the factory prints for their own service network.

ZF 12 AS 2301 2009 Parts Catalog: Your Part Number Source

Page 2 of this catalog lists critical variant data: outer diameter of the output flange is 180 mm, bore diameter 15 mm, and it has 4 bolt holes. These specs match the material numbers 1327.030.085 and 1327.007.010. If you order a seal or flange based on guesswork, you’ll be waiting on a return. This catalog nails it down to the millimeter. Oil capacity shows 12 dm³ (that’s 12 liters, or about 3.17 US gallons), and the approved oil grade follows TE-ML02. That kind of precision keeps a shop from pumping in the wrong lube and wrecking a synchro.

What Does Page 2 Tell You?

Page 2 isn’t just numbers. It tells you the transmission comes with 12 gears, 18 plugs, and a PTO variant K62 with gear tooth counts for the drive, idler, and output gears (85, 67, 46 teeth respectively). The location of the PTO is top-mounted. That matters when you’re swapping a unit into a chassis that expects a different PTO position. The catalog also flags a check info: the main gear is shifted according to function logic – not the same as a manual gearbox. You don’t get this from an aftermarket parts list.

Graphics Section (Page 4): Decoding the Part Numbers

Page 4 starts the exploded diagrams. Each position number links to a material number, name, and amendment info. For example, position 105.a1.01-1 shows material number 1327.007.010 for the 12 AS TO assembly. The drawing reference is 1327.600.034. When you need to order a replacement item, you cross-reference the position number from the diagram to the part number table. This is the same process used by ZF-trained technicians. Skipping this step invites the wrong part.

Why Factory ZF Documentation Beats Aftermarket

Aftermarket parts catalogs often condense multiple transmission variants into one ambiguous entry. This OEM catalog is specific to the 12 AS 2301 for IVECO applications. The technical cover pages (page 1 and 2) list the customer as IVECO MAGIRUS AG with DUNS number 31-561-9072. That traceability matters when you’re dealing with warranty claims or need to prove the part is correct for the vehicle’s original build. The drawing numbers and amendment records are factory-stamped – no guessing.

Get the Right Part Numbers – Why It Matters

Machine a single output flange bolt wrong and you’ll have a leak that costs a seal job and downtime. The catalog gives you bore diameter, bolt count, and reference length (109.5 mm). Combine that with the paint spec (RAL 7021 black-grey) and conservation coding, and you know exactly how the part left the factory. For technicians, that means less time on the phone with parts suppliers and more time completing the job correctly.

Audience Fit: Who Needs This 56-Page Catalog?

DIY mechanics pulling a ZF 12 AS 2301 from a salvage yard will need this to identify missing components and order correct replacements. Professional transmission shops will use it daily to validate part numbers. Even engineers designing adapters benefit from the exact flange dimensions. If you work on IVECO trucks or any vehicle equipped with this ZF gearbox, this catalog belongs on your bench. For related models, check the ZF 12 AS 2301 2009 Parts Catalog (this one) or the ZF 12 AS 2301 2004 Parts Catalog for earlier builds. For the 16-speed version, the ZF 16S151 ECOSPLIT III & 16S151 R 2007 Parts Catalog covers that family. For broader background on transmission applications, see the Automotive Industry Overview; if you need electrical specs like battery requirements for the vehicle, Automotive Battery provides reference data.

Oil Capacity and Grade: What the Catalog Says

Page 2 records oil capacity at 12 dm³ (12 liters / 3.17 gal) and specifies that permissible oil grades must comply with TE-ML02. It also notes the fill variant is ‘ex works’ (from the factory). That means if you are rebuilding, use the same fill procedure as original. The conservation specifications (ZFN 916) tell you how the transmission was stored before installation. All these details come from the factory, not from a photocopied aftermarket sheet.

What transmission models does this cover?

ZF 12 AS 2301 transmissions used in IVECO vehicles.

Does it include torque specs?

This is a parts catalog, not a service manual. It contains part numbers and technical specs like oil capacity and gear ratios. For torque specs, you need the separate service manual. However, the variant data on page 2 helps confirm your transmission configuration, which is critical for ordering correct seals and bearings.

Can I use this for other ZF transmissions?

This catalog is specific to the ZF 12 AS 2301 with material numbers 1327.030.085 and 1327.007.010. Other ZF models like the 16S151 require their own catalogs.

What is the oil capacity specified?

Page 2 lists oil capacity as 12 dm³ (cubic decimeters) which equates to 12 liters or roughly 3.17 US gallons. The oil grade must be per TE-ML02 specification. The catalog also notes the transmission variant comes filled from the factory (‘ex works’) and includes a color code black-grey (RAL 7021). This level of detail is why you buy the factory catalog – aftermarket parts listings never tell you the exact oil fill variant.

Stop guessing part numbers. Access the Factory Manual and get the exact specs you need for the ZF 12 AS 2301 transmission. This is the same document ZF provides to IVECO – no shortcuts, no third-party summaries. 56 pages of factory data in your hands.