Description

Manitou 805428 Parts Catalog – 20 Pages of Factory Part Numbers

Let me tell you something straight. If you’re working on a Manitou 805428 3-stage mast and you’re guessing at part numbers, you’re wasting time and money. I’ve seen guys order the wrong cylinder because they used a third-party number that looked close. That doesn’t happen when you have the factory Parts Catalog in your hand. This is the same 20-page booklet that Manitou North America issued – not a reprint, not a scanned copy from some forum. It’s the OEM document with the original part numbers, illustrations, and indexing.

Page 3 tells you exactly where to find the serial number on the mast – on the right side of the outer rail, at or above eye level. That number is your key to getting the right parts for the Cylinder assemblies, the chain system, and the hydraulic system. Without it, you’re gambling. I don’t gamble on someone else’s safety equipment.

Primary Cylinder and Secondary Cylinders: What the Index Covers

Section 1.00 is the primary cylinder – the big one that lifts the whole load. Section 2.00 lists the secondary cylinders that handle the second and third stages. Each part is identified by an item number on the illustration page. You find the item number, look it up in the “Items” column, and there’s the part number, description, quantity, and which mast model it fits. That kind of clarity saves you from ordering a seal kit that’s off by one groove.

Chain System and Hydraulic System – Section 3.00 and 4.00

Section 3.00 covers the chain system – chains, pins, anchors, the whole loop. Section 4.00 is the hydraulic system: hoses, fittings, block. Page 4 shows the full index so you can jump straight to the system you need. If you’re replacing a hydraulic line and you need the OEM fitting part number, this is where you find it. Aftermarket catalogs often group parts differently – this manual groups them by system, which makes sense for the guy on his back under the mast.

20 Pages of Factory Specs – No Wasted Ink

Twenty pages. That’s it. But every page is packed with usable information – general information on page 3, the parts index starting page 4, and then seven sections for rail system, cylinders, chain, hydraulic, carriage (ITA type), decals, and the final index. There’s no padding, no advertisements, no “tips from the pros.” Just factory illustrations and the part numbers that match the metal on your lift. That’s what I want on my bench.

Why Factory Illustrations Beat Aftermarket Drawings

I’ve seen aftermarket parts catalogs that use generic line drawings that don’t match the bolt pattern on a Manitou carriage. The original factory drawings in this catalog show the actual shape – or at least a close representation – of each component. The manual itself says on page 3: “the illustrations provide a general description and therefore may not show the exact shape or detail.” Still, they’re way closer than anything you’ll find on a parts aggregator site. Combined with the correct serial number, you reduce the chance of getting the wrong part to almost zero.

Decal Identification: Don’t Skip Section 6.00

Section 6.00 is the decal section. Sounds minor, but decals carry safety warnings, load ratings, and operational instructions. If someone before you peeled off the load capacity decal and you’re guessing the rated capacity, you’re setting yourself up for an OSHA visit or worse. The factory decal part numbers let you order the correct replacements from Manitou. I’ve seen shops slap on generic decals – that’s a liability. Use the OEM numbers from this catalog.

Audience Fit and Real-World Use

Who needs this? Anyone with a Manitou 805428 3-stage mast – whether you’re a rental yard, a forklift dealer, a fleet maintenance shop, or a DIY owner who bought a used telehandler. If you’ve ever stood in front of a parts counter with a greasy cylinder in your hands and said “I need one of these,” you need this catalog. It takes the guesswork out of ordering. Pair it with the service manual for torque specs and repair procedures, and you’ve got a complete toolkit.

When I’m rebuilding a mast, I don’t rely on memory or scribbled numbers. I pull this catalog, verify the part numbers against the serial number stamped on the rail, and call the dealer with confidence. You can do the same.

Source Validity: OEM vs Aftermarket

This is not a third-party compilation. It’s issued by Manitou North America, Inc., 6401 Imperial Drive, Waco, TX. Copyright – it’s catalog 809783, revision R08-08. The manual explicitly says: “If your Forklift Model or parts are not found in this manual, please contact your dealer or the Manitou North America Parts Department.” That’s the direct chain. You can also check for additional stamped numbers on the rail assemblies, carriage face bars, and cylinder barrels – all detailed on page 3. That level of traceability does not exist in aftermarket PDFs.

Does this parts catalog include torque specifications?

No. This is a parts catalog, not a service manual. Torque specs require a separate factory service manual.

What serial numbers do I need to order parts using this catalog?

You need the mast model number and mast serial number. The mast model number is stamped on the Identification Plate on the right side of the outer rail, at or above eye level. Additionally, individual rail assemblies have stamped part numbers on the top end; carriage assemblies have stamped numbers on the ends of the face bars; cylinder assemblies have stamped numbers along the upper portion of the barrel. These numbers are required if your parts catalog is outdated or incomplete. Record them before ordering – it saves a phone call to the dealer. The catalog lists each part by item number and cross‑references to the specific mast model, so having the serial number ensures you get the exact part for your lift.

Look, I’ve been turning wrenches for 28 years. I’ve seen what happens when someone tries to save a few bucks on a parts source and ends up with a cylinder that doesn’t fit or a hydraulic fitting that leaks under pressure. The factory Manitou 805428 Parts Catalog eliminates that risk. It’s 20 pages long, it’s OEM, and it’s the same document the dealer uses. You can Access the Factory Manual right now and have the correct part numbers on your phone or tablet before you pull the old cylinder apart.

Related Manuals:

• K-D Manitou MVT 1230L MVT1230LC Parts Catalog – 264 Pages”>K-D Manitou MVT 1230L MVT1230LC Parts Catalog – 264 Pages
• K-D Manitou K5705, K5797, K5755, K1479, K1787 1991 Parts Catalog”>K-D Manitou K5705, K5797, K5755, K1479, K1787 1991 Parts Catalog
• K-D Manitou K5705, K5797, K5755, K1479 2000 Parts Catalog | OEM Factory Specs”>K-D Manitou K5705, K5797, K5755, K1479 2000 Parts Catalog | OEM Factory Specs

For more background on the diesel engines that often power these masts, read this Wikipedia article on diesel engines”>this Wikipedia article on diesel engines or this Wikipedia article on diesel engines.