Description

Linde H 35, H 40, H 45 Training Manual

If you’ve ever had a head bolt strip because you trusted a third-party torque chart, you know why this 228-page factory training manual exists. I’ve torqued more head bolts than most people have had hot meals. This manual is what Linde gives its own techs. No aftermarket abridgement. No translated-from-Chinese wiring diagrams. Just the original OEM training material for the Linde H 35, H 40, H 45 Series 352 forklifts.

Engine Overhaul: Specs and Valve Clearance

Chapter 3.1 covers the diesel engine in detail – from engine number explanation to cylinder head removal and installation. The manual walks you through removing the cylinder head on page A7, then gives the tightening torques on page A10. Valve clearance adjustment is shown with a schematic on page A6. Need special tools? They’re listed on page A25. Every torque value comes straight from Linde’s engineering department. Use anything else, and you’re guessing.

Does This Training Manual Cover the Hydrostatic Transmission?

Yes – and it goes deep. Section 3.2 devotes 15 pages to the hydrostatic travel drive. You get the hydraulic circuit schematic for Type 352 -03 (page 9a), the flushing circuit for the variable displacement pump, and the power limiter / anti-stall device. There’s also the engine lock-out logic and reversing lock. If you’ve ever had a forklift that won’t reverse or stalls under load, the trouble-shooting section starting on page 38 is where you’ll find the factory diagnostic steps.

7 Systems Covered in This OEM Training Manual

Let’s be specific: (1) Engine – diesel specs, cylinder head, injection nozzles, fuel injection pump. (2) Hydrostatic transmission – drive unit schematic, hydraulic circuit, flushing, power limiter. (3) Working hydraulic system – circuit diagram and description. (4) Wiring diagrams – diesel model, standard and optional equipment. (5) Checks and adjustments – travel pedals, brake pedal, bowden cable, wheel speed, reversing lock. (6) Troubleshooting – line layout, measurement aids, engine hydraulic issues. (7) Special tools for each procedure. That’s 228 pages of factory-grade content.

Get the Right Torque Data for Cylinder Head Installation

Page A10 lists engine timing and tightening torques. Cylinder Head Mechanics are covered step-by-step – the manual even shows the tightening sequence schematic. Don’t rely on a generic chart. This manual gives you the exact ft-lb values for the H 35, H 40, and H 45 engines. Over-torque a head bolt and you crack the block. Under-torque and you blow a head gasket. That repair costs more than the manual.

Troubleshooting: Factory Diagnostic Procedures

Section 3.6 (page 38) starts with a line layout for troubleshooting. Then page 40 lists aids and tools for measurements. Page 42 has remarks that will save you hours of chasing ghosts. The manual covers engine hydraulics, pressure difference (Δp), and reversing lock adjustments. If you’re working on these forklifts, you need this section. Manual Transmission specs aren’t here – this is hydrostatic drive – but the troubleshooting logic applies across Linde’s IC-engined line.

Why This Training Manual Beats Aftermarket Copies

I’ve seen aftermarket reprints that omit the wiring diagram for options, or flatten the resolution of the hydraulic schematics so you can’t read the part numbers. This is the original OEM PDF from Linde AG. The table of contents is bookmarked. The diagrams are crisp. The language is technical and precise. No guesswork. You get the exact same material that Linde service trainers use in Aschaffenburg. If you want to work on these trucks professionally, this is the document you keep on your bench.

Related manuals you might need: Linde H100-600, H120-1200, H140-1200, H160-600, H160-1200 2007 Training Manual for larger models, Linde E 20, E 25, E 30 Training Manual – Factory Forklift Procedures for electric trucks, and Linde E-Stapler E 20, E 25, E 30 Training Manual – OEM Factory Specs.

What is the difference between this training manual and a service manual?

This manual emphasizes understanding systems and diagnostics. It includes the same torque specs and procedures as a service manual, but adds training notes, schematics, and troubleshooting flow charts that help you learn why a system fails, not just how to replace parts.

Does it cover the H 35 D/T, D-02, D-03/T-03, D-04/T-04 variants?

Yes. The cover lists all those variants. The contents include specific wiring diagrams for Type 352 -03 and options. Check the chapter on wiring diagrams (section 3.4) for your exact model.

Can I print this manual for shop use?

The PDF is yours to access and print. I recommend printing the trouble-shooting section and keeping it laminated near the diagnostic station. The whole manual is 228 pages, so expect a long print job.

Are the torque values in ft-lb or Nm?

The manual uses both. For example, page A10 lists engine timing and tightening torques in Nm, but you can convert using a standard tool. All imperial equivalents are not printed – you’ll need a conversion chart if you’re working in ft-lb. That’s typical for European OEM manuals.

Stop relying on forum posts and photocopies. Access the Factory Manual – the actual Linde training document for the H 35, H 40, and H 45. Put it on your tablet, print the critical pages, and get back to fixing forklifts the right way.