Description

K-D Manitou K5705, K5797, K5755, K1479 Parts Catalog

If you have ever tried to order a mast part for one of these K-D Manitou machines using a third-party parts list, you know the headache. You get a box with the wrong cylinder, or the chain assembly doesn’t match your rail system. I deal with that mess every week. This 33-page Parts Catalog is what K-D Manitou issued for the K5705, K5797, K5755, and K1479 mast models. It is not an aftermarket compilation. It is the factory document with the original illustrations and part numbers.

Rail System: Page 2 Layout and General Information

Page 2 shows the rail system illustration and gives you the ground rules. The catalog is built around the mast serial number, not just the model number. The identification plate is on the right side of the outer rail, at eye level from the driver’s seat. Record that serial number before you call anyone for parts. The general information section explains that illustrations are generic and may not show exact shape, so you need to cross-reference the item number with the parts list. That is how you avoid ordering the wrong rail section. I have seen techs skip this step and then blame the catalog. Follow the procedure.

Primary Cylinder and Secondary Cylinder (Pages 6, 10)

Your mast lift depends on these two assemblies. The Primary Cylinder section on page 6 gives an exploded view with item numbers for seals, rods, and the cylinder body itself. The Secondary Cylinder on page 10 does the same. Each part number ties directly to a specific mast model and serial number range. If your mast has been modified — and K-D Manitou requires that modifications be authorized by them — the parts list may change. The catalog warns you about that. Do not order a cylinder based on a generic diagram from the internet. Use this OEM catalog.

Chain Assemblies and Hydraulic System Coverage

Page 14 covers the chain assemblies that lift the carriage. Page 18 covers the hydraulic system, including hoses and fittings. These sections are critical when you are rebuilding a mast because a worn chain or a leaky hose can cause the carriage to drop under load. The catalog lists the quantity of each part required per mast model. For example, a K5705 mast may need two chains of a specific length, while a K5797 uses a different set. You will not find that detail in a generic parts manual. Automotive Industry Overview relies on proper part identification to keep equipment safe.

Carriage Variations: K1428 Models and Side Shift

Pages 22 through 26 cover different carriage models: K1428-2, -7, K1491 (page 22), K1428-6 (page 23), K1428-3 and ECT (page 24), and the side shift carriage K1428-5 and miscellaneous on page 26. If you have a side shift carriage, the part numbers for the cylinder and mounting brackets are different. Do not assume one fits all. The catalog also includes hose reel kits — 3-way on page 28, 4-way on page 29 — and a decals supplement and a parts index supplement. These are the details that keep you from ordering a carriage cylinder that is two inches too long.

3 Reasons to Use OEM Parts Catalogs Over Generic Diagrams

First, the part numbers are verified by the manufacturer. Aftermarket catalogs often combine multiple model years into one diagram, which leads to mistakes. Second, the catalog gives the quantity of each part per mast model. You need two seals? It says two. Third, the serial number requirement forces you to check the actual mast, not just the model number painted on the side. That catches modifications that previous owners made. K-D Manitou Mast Parts Catalog shows you exactly what to order. Automotive Industry Overview discusses the importance of standardized parts identification, and this catalog follows that standard.

Does This Catalog Cover All Mast Parts?

It covers the mast assembly: rails, cylinders, chains, hydraulic system, carriage options, hose reels, and decals. It does not cover the engine, transmission, or chassis of the forklift truck. For that you need the service manual for the truck itself. This is strictly a mast parts catalog. If you need a full truck parts breakdown, look at K-D Manitou MVT 1230L MVT1230LC Parts Catalog – 264 Pages or the older K-D Manitou K5705, K5797, K5755, K1479, K1787 1991 Parts Catalog for additional coverage.

What models does this catalog cover?

K-D Manitou K5705, K5797, K5755, and K1479 mast models.

How many pages is the catalog?

33 pages of exploded views and part lists, including the parts index supplement and decals supplement.

Do I need the mast serial number to use this catalog?

Yes. The catalog explicitly states that the most important thing when ordering parts is providing the correct serial number assigned to the mast at the factory. Without it, you risk getting the wrong cylinder or chain assembly. Record the serial number from the identification plate on the right side of the outer rail.

What if my mast has been modified since it left the factory?

The catalog says all mast modifications must be authorized by K-D Manitou, and you should keep accurate records of any changes. Notify the parts department of any modifications that may affect your order. The catalog is still the best reference, but you must match your serial number and verify that the part listed matches your modified setup.

If you are working on a K-D Manitou mast and need the right part numbers, stop guessing. Access the Factory Manual from AutoRepairManuals and get the OEM document on your screen. It is the same 33-page PDF that K-D Manitou sent to dealers, and it will save you the frustration of ordering a cylinder that does not fit.