Description

Genie TML-4000, TML-4000N 2017 Parts Catalog

You have a Genie TML-4000 or TML-4000N that needs a replacement axle seal, a new decal set, or maybe an outrigger component. Without the factory Parts Catalog, you are guessing at part numbers, cross-referencing aftermarket lists, and hoping the bolt holes line up. That is a waste of billable time and a fast track to ordering the wrong piece. Genie printed this manual for a reason — to make sure you get the exact OEM part, the first time. 116 pages, no fluff, just figures and part numbers from the people who built the machine.

What This 116-Page Parts Catalog Covers

This is not a repair manual. It is a parts identification book for the 2017 model year TML-4000 and TML-4000N telehandlers. The table of contents lists sections like 100 Decals, 200 Base Components, 201.1 Axle and Tongue Components, 202.1 Outrigger Components, 203.1 Control Box and Electrical Components, 204.1 Winch Installation, and 205.1 Fuel Tank, Battery and Engine. Each section has exploded-view figures with numbered callouts. You find the part, look up the number, and order it. Page 3 shows the serial number legend so you confirm your machine falls within the range from TML01-226.

Decals, Axles, and Outriggers: Finding the Right Figure

Every figure in this catalog is a live link in the PDF. Click on the page number in the table of contents and you jump straight to the diagram. Need the winch installation parts? Figure 204.1. Outrigger components? Figure 202.1. The manual also includes a Parts Stocking List on page 7 — a recommended inventory of high-wear items to keep on the truck. For shops that work on these machines daily, that list alone saves a trip to the dealer.

Does This Manual Cover Your Serial Number Range?

Yes, if your TML-4000 or TML-4000N has a serial number from TML01-226 and up. The serial number is stamped on the chassis, and the label is on the machine. Page 3 explains how to read it: model year, manufacture date, sequence number. Cross-check that before you rely on any figure. If your serial is earlier, you need a different edition. Genie updates parts catalogs frequently, and this is the July 2017 revision (Part No. 116471 Rev A11).

3 Ways to Use the Parts Stocking List

First, it saves a phone call when a machine goes down mid-shift. Second, it tells you which decals, filters, and seals wear out fastest — stock those before they fail. Third, the list is laid out with Genie part numbers, not aftermarket cross-references, so your inventory is factory-accurate. Pair this with the Genie S-60, S-65 2012 Parts Catalog – Factory OEM Manual if you also run boom lifts. That catalog shares the same documentation standard.

Understand the Serial Number Legend Before You Order

Skip this step and you might order parts for the wrong model year. The legend on page 3 shows the V.I.N., machine unladen weight, rated generator output, voltage, frequency, phases, and electrical schematic reference. That data is tied to the specific serial number. Genie uses a position-based coding system (e.g., Position 41 for generator output). If you do not verify, you could end up with a starter that does not fit because the engine spec changed mid-production.

Source Authenticity: OEM Beats Aftermarket

I have seen aftermarket parts catalogs that flip the orientation of a diagram or omit a revision. That costs you money when the bolt pattern is mirrored. This is Genie’s own publication, printed on recycled paper but with factory accuracy. The contact page (page 2) even invites you to email awp.techpub@terex.com with corrections — they update the manual. For the Genie S-80, S-85 2012 Parts Catalog – OEM Factory Parts Manual and the Genie S-80, S-85 2012 Parts Catalog – OEM Factory Specs, the same standard applies. If you want reliability in the automotive industry, Automotive Industry Overview documentation matters. Automotive Industry Overview standards like these keep parts interchangeable.

Frequently Asked Questions

Can I use this Parts Catalog to repair my TML-4000?

No. This is a parts identification manual only. You need the Service and Repair Manual for torque specs and procedures.

How do I order parts after I find the number in the catalog?

Page 8 has a How to Order Parts section and page 9 includes a Service Parts Fax Order Form. You fill in the machine model, serial number, part number, quantity, and your contact info. Fax or email to your Genie dealer.

What if my serial number is earlier than TML01-226?

Then this catalog does not apply. Genie publishes separate editions for earlier serial ranges. Look for the manual that matches your machine’s serial number prefix.

Are the exploded-view figures to scale?

No. They are schematic representations. Use the callout numbers and part numbers, not visual dimensions, to identify components.

Every shop that services Genie telehandlers needs the factory documentation on the bench. This Parts Catalog for the TML-4000 and TML-4000N, 2017 edition, 116 pages, is the only source you can trust for correct part numbers. Access the Factory Manual and stop relying on memory.