Description

GEHL RS5 Parts Catalog – Factory Specs You Can Trust

If you’ve ever ordered a part from an aftermarket list and watched it sit in the wrong bin, you know the drill. I’ve been turning wrenches for 28 years and I’ve seen that mistake cost half a day. This GEHL RS5 Parts Catalog is the OEM document – 136 pages of what actually bolts onto the machine. No third-party interpretation, no guesswork. It tells you which part number, which grade bolt, and what torque to crank it to. The inside back cover has the torque specs for standard attaching hardware – cap screws, nuts, the works. You need that data when you’re reassembling a telescopic handler.

Torque Specifications – Inside Back Cover

Page 2 of the manual directs you to the torque values on the inside back cover. Unless otherwise specified, all cap screws are Grade 5, cadmium or zinc plated. Hexagon nuts for Grade 5 cap screws are Grade A. That might not sound exciting, but when you’re tightening a bolt that holds the lift cylinder bracket, having the right ft-lb value keeps the threads from stripping. The manual also includes a table of standard washers and nuts on the facing page. I’ve seen shops use generic torque charts and snap bolts because they didn’t have the factory spec. Don’t be that guy.

List of Abbreviations – Why You Need It

The List of Abbreviations on page 3 is not filler. Terms like AN (Acorn Nut), HLN (Hexlock Nut), and NIN (Nylon Insert Lock Nut) are used throughout the parts lists. If you order a “CS” when the manual calls for a “BHB,” you’re getting the wrong fastener. That’s the kind of mistake that costs you time and money. This catalog spells out every abbreviation so you can decode the parts list without calling the dealer. For related reading, check the GEHL RS5 Operators Manual – Factory Specs & Procedures for operating procedures.

136 Pages of Correct Part Numbers

That page count is not a boast – it’s a promise. Each section covers a component group: from the engine to the hydraulics to the chassis. The table of contents shows the page location of each group. If you need the filter reference, it’s right after the abbreviations. The manual also includes a filter reference table. For example, the fuel filter part number is indented under the component. You won’t find a generic “use this cross-reference” – it’s the actual Gehl number. And if you’re working on a different Gehl model, the GEHL SL4640, SL4840, SL5640, SL6640 2005 Parts Catalog uses the same format.

Standard Hardware and Washer/Nut Reference – Don’t Skip It

The facing page after the abbreviation list shows a complete table of attaching washers and nuts used on this machine. Grease fittings and common hardware like cotter pins, set screws, woodruff keys are indented under the associated part but may not be illustrated. The manual explains that this hardware is for mounting purposes – it’s not included when you order the part for replacement. I’ve had techs order a hydraulic cylinder and forget the mounting bolts, then slave over finding the right ones. This catalog keeps you straight. For a similar parts breakdown on the larger telehandlers, see the GEHL SL7610, SL7710, SL7810 2005 Parts Catalog – OEM Factory Specs.

Serial Number Location – Identify Your Unit

The serial number is stamped on a plate inside the operator’s station and also on the top front frame. The manual breaks down the serial number code: RS5 J U 03 11016. The letters indicate model, unit number, engine code, month, and year (U=03, V=04, etc.). If you call a dealer for parts without that number, you’re rolling dice. This catalog uses the same numbering scheme, so you can match the correct parts to your machine. For a deeper understanding of how the diesel engine in the RS5 works, refer to this Wikipedia article on diesel engines.

FAQ – What You Need to Know

Does this manual include torque values for all fasteners?

Yes. The inside back cover provides standard attaching hardware torque values. The manual states that unless otherwise specified, all cap screws are Grade 5 and hexagon nuts are Grade A. For components with special torque requirements (like the wheel lug nuts), those values are called out in the specific parts list section.

Can I use this catalog to order replacement tires?

No, not directly. The manual notes that Gehl policy prohibits selling replacement tires directly. Replacement wheel sets are available, and tire size information is called out with the wheel sets. All replacement tires must be purchased locally. This catalog gives you the wheel set part number so you can find the correct tire size.

What does ‘AR’ stand for in the parts list?

AR means ‘As Required.’ It appears next to consumable items like grease fittings or hardware that varies by application. You order the quantity you need based on the job.

Is this manual specific to my RS5 model year?

Yes.

You’ve got a machine to fix and parts to order. Don’t waste a morning sorting through aftermarket catalogs that use different part numbers. Access the factory manual and get the correct GEHL parts the first time.