Description

GEHL 802 Parts Catalog

If you’ve ever ordered a part for a GEHL 802 mini-excavator and ended up with the wrong bracket, wrong bolt, or something that doesn’t fit because you guessed, you know the pain. I’ve seen guys waste three hours on a simple track roller replacement because they grabbed a part based on a blurry aftermarket diagram. This GEHL 802 Parts Catalog — the factory OEM document — fixes that. It’s 114 pages of exploded views, reference numbers, and the exact part callouts GEHL used when the machine left the factory. Not a reprint, not a third-party summary. The real deal.

What This Parts Catalog Actually Covers

Page 3 lays out the Table of Contents. It breaks down into sections: Section A: Undercarriage (pages 5–12) covers the undercarriage assembly, track roller, support roller, and tension roller. Then Section B: Dozer Blade continues. There’s also a Numerical Index starting right after the TOC — that’s your cheat sheet to find any part number fast. The catalog prints a full list of abbreviations (page 2) so you know what CS, FW, or HLN mean. These aren’t generic symbols; they’re GEHL’s own codes from the factory.

Serial Number Break: Why It Matters

On page 1 the catalog states “Before S/N: AB00473”. That serial number break tells you which design version your machine is. Order parts for the wrong serial number range and you get parts that don’t line up. I’ve seen guys swap out a final drive only to find the bolt pattern changed mid-production. This catalog gives you the exact break point so you order the right carrier roller, sprocket, or hydraulic line the first time.

Numerical Index and Abbreviations Table

Starts on page 3 — use it when you already have a part number but need the exploded view location. The abbreviations table (page 2) decodes every fastener: CS = Cap Screw, FW = Flat Washer, FLN = Flanged Lock Nut. Without that table, you might grab a hex nut when you need a flanged lock nut — then watch a bolt vibrate loose after 50 hours. Keep this page bookmarked.

3 Reasons to Stick with OEM Parts Documentation

First, genuine GEHL parts keep the machine safe. The catalog’s intro says “replace damaged or worn-out parts with genuine Factory service parts BEFORE attempting to operate.” Second, aftermarket parts catalogs often skip serial number breaks — you get one diagram for all years and hope it fits. Third, resale value drops when non-OEM parts are on the machine. If you ever sell the excavator, a buyer with half a brain will ask for OEM records. This catalog gives you the paper trail.

How to Use the Exploded Views Correctly

Each exploded view has reference numbers. If a number has an asterisk (*), it means the parts of that assembly are listed later in the same section — check the Table of Contents for the exact page. Don’t skip that step. I’ve seen techs order a complete track roller assembly because they didn’t see the asterisk, then had to return it and order the individual bearings. Saves time to read the note on page 1: “Reference numbers marked with an asterisk (*) indicate that the individual parts of the assembly are listed later.”

Frequently Asked Questions

Does this parts catalog include torque specifications?

No. This is strictly a parts catalog — it lists part numbers and exploded views. For torque specs, you need the GEHL 802 service manual. That said, the GEHL 802 Parts Catalog is the companion document for ordering; the service manual gives you the assembly details.

Will this catalog work for my GEHL 802 built after serial number AB00473?

It covers units before that break. If your serial number is higher, you need the later version of this catalog. Check the serial plate on the lower left front of the cab.

What sections are included?

The Table of Contents (page 3) shows Section A: Undercarriage, Section B: Dozer Blade, and more. The catalog is 114 pages total, with a Numerical Index to find any part number quickly.

Can I use this to rebuild the engine?

No. This catalog does not contain repair procedures, wire diagrams, or hydraulic schematics. It’s only for identifying replacement part numbers. For engine overhaul, get the proper service manual and this Wikipedia article on diesel engines for general background.

After you’ve used this catalog to identify the correct part, check out other factory documentation for your fleet: GEHL SL4640, SL4840, SL5640, SL6640 2005 Parts Catalog and GEHL SL7610, SL7710, SL7810 2005 Parts Catalog – OEM Factory Specs. Both are factory originals, not aftermarket junk. For the 802, stop guessing on part numbers and start using the same exploded views your dealer uses. Access the Factory Manual now.