Description

Fiatallis 480, 480 V, 480 DT, 500 S, 500 DTS Parts Catalog

Let me tell you what happens when you try to order parts for a Fiatallis 480, 480 V, 480 DT, 500 S, 500 DTS without the OEM parts catalog. You pull a part off, eyeball it, hope the aftermarket cross-reference is right, get a box with something that sorta fits, then spend a day swapping wrong parts. I’ve seen it. This is the actual factory Parts Catalog – 238 pages, printed from the OEM files, not a scanned napkin. It lists every nut, seal, bearing, and hydraulic line by the number Fiatallis stamped on the drawing board. You want the right part the first time? This is how.

Model Identification by Chassis Number

First thing you’ll find in this catalog (page 1) is a table matching chassis ranges to specific models. The 480 starts at chassis 652.100.000. The 480 V and 480 DT run different chassis and different injection pumps (Bosch vs CAV). The 500 S and 500 DTS share the same base chassis but with variant codes 284-286 added. If you’re working on a 500 DTS, you need to know whether it’s got the Bosch 8035.02.204 or the CAV 8035.02.304. That’s on page 1. Don’t guess – check your serial number against the list.

238 Pages of Factory Part Numbers

Two hundred thirty-eight pages. That’s not a brochure. That’s a complete breakdown of every assembly on these machines – engine, transmission, final drives, hydraulics, steering, cab, sheet metal. Each page is a parts illustration with callouts linked to a part number and description. You get the OEM part number, not some re-boxed aftermarket number that changes next year. The catalog covers the 480, 480 V, 480 DT, 500 S, and 500 DTS. If you’ve got a 540 S or 540 DTS, those are listed in the model list too, but this catalog is specifically for the four-digit models.

Variants and Regional Configurations

Page 2 gets into variants – stuff like French version (code 001), German version (002), USA WHITE (007), USA-ALLIS CHALMERS (037). See variant 149 – horizontal silencer for tractors with power steering. If your machine has that, the standard muffler part number is wrong. The catalog tells you which variant code applies so you order the correct exhaust. There’s even a Bolzano version (020) and front axle for Argentina (040). You don’t need to be a Fiat historian – just match your machine’s variant code to the right parts list.

Clutch Coupling and Additional Reducer – Detailed Views

Variant 249: clutch coupling pignon d’embrayage. Variant 111 and 117: additional reducer (creeper gear). This catalog gives you the exploded view of those assemblies, including the independent clutch control for the reducer. If you’re swapping out a clutch pack or a gear train, you get the exact bearing and shaft part numbers. I’ve seen mechanics order the wrong input shaft because they didn’t realize their machine had the independent clutch option. This catalog solves that.

OEM vs Aftermarket Parts Lists

Aftermarket catalogs often group parts by generic categories – you end up with a seal that’s close but not the right durometer. This is the OEM document, straight from Fiatallis’s own parts system. The part numbers in here are the ones Fiatallis used at the assembly plant. They will match the parts your dealer stocks under the original Fiatallis label. No cross-referencing, no guessing. If you need a part for a 480 DT with Bosch injection, you flip to the engine section and pull the number. Done.

How to Use This Catalog on the Bench

Print the page for the assembly you’re rebuilding. Lay it next to the part. Compare the shape in the illustration to what you’re holding. Write the part number down. Order that number. That’s it. No need to measure threads or guess the depth of a bearing race. The catalog also lists hardware like bolts and washers – you can order those individually instead of buying a whole kit. For a shop that does multiple machines, this catalog pays for itself on the first transmission rebuild. Related manuals you might need: Fiatallis HD-9 1989 Parts Catalog – OEM Factory Specs, Fiatallis HD-6A, HD-6AG, HD-6B, HD-6E 1989 Parts Catalog, and Fiatallis HD-21 1990 Parts Catalog – Crawler Tractor Parts Manual. For more on the Automotive Industry Overview, check the Automotive Industry Overview on Wikipedia.

Does this catalog cover the 500 DTS transmission?

Yes. The 500 DTS is listed with its own chassis range (652.127.000 with variant 284-286) and injection pump codes. The transmission section includes all gears, shafts, bearings, and seals specific to that model.

What if my machine has an Allis-Chalmers decal?

That’s variant 037 – USA-ALLIS CHALMERS. The catalog includes that variant code. Look for the parts with that designation. It’s the same Fiatallis machine with different badging.

Are the illustrations exploded or just lists?

Exploded. Each major assembly gets a full-page illustration with numbered callouts. The part number table sits next to the drawing.

How do I know which injection pump my tractor has?

Check the model list on page 1. Each model shows two codes – one for Bosch, one for CAV. Match your engine’s pump serial to the code. The catalog then leads you to the correct pump parts group.

You’ve got a Fiatallis in the bay that needs parts? Stop flipping through three different aftermarket websites and hoping for a match. Access the Factory Manual from AutoRepairManuals and get the exact Fiatallis part numbers for your 480, 480 V, 480 DT, 500 S, or 500 DTS. 238 pages, OEM data, no reprints.