Description

FIAT Kobelco CKE800G Technical Manual – 24-Page OEM Specs

Right. You’ve got a CKE800G on the lot or in the shop, and you need more than some internet forum’s guess about boom geometry or relief pressure. I’ve been wrenching for 28 years, and I’ll tell you straight: aftermarket manuals get the torque specs wrong, the wiring diagrams fuzzy, and the dimensional data close enough to cost you a day of rework. This FIAT Kobelco CKE800G Technical Manual is the original factory documentation – 24 pages of the actual numbers Kobelco used to build the machine.

FIAT Kobelco CKE800G Technical Manual – What’s Inside

Page 4 kicks off with the engine: HINO J08E-UV, 213 kW at 2100 min⁻¹, 1,017 N·m at 1600 min⁻¹. Hydraulic pumps: three variable-displacement piston units, relief pressures from 31.9 MPa (load/boom hoist) down to 5.4 MPa (control). You want the cooling system capacity? 440 liters in the hydraulic tank, 400 liters in the fuel tank. That’s the kind of data a technician needs before ordering parts or setting pressures. If you’re working on a smaller machine, the FIAT Kobelco W80 2004 Technical Manual – 46-Page OEM Factory Specs covers similar specs for the W80.

Specifications Page 4: Engine and Hydraulic Data

Every number on page 4 is from the factory build sheet. The HINO engine meets EPA Tier 4 and EU Stage IIIB. The starter is 24V-5 kW, batteries two 136 Ah in series. Hydraulic filtration: full-flow and bypass with replaceable elements. The boom hoist system uses a spring-set, hydraulically released multiple-disc brake. Those are the exact components you’ll be torquing, bleeding, and adjusting – no guesswork. For a different platform, the FIAT Kobelco 7055-3F Technical Manual – 24-Page Factory Specs offers a similar level of detail.

Lifting Capacities: 3 Charts That Prevent Overload

Pages 11, 15, and 17 each list lifting capacities under different conditions – standard, clamshell, and reduced weight configurations. The max lift is 80 tons at 3.0 meters. But you don’t run a crane at max radius without double-checking the chart. These are OEM numbers, not aftermarket approximations. The boom lengths range up to 54.9 m, with fixed jib combinations to 42.7 m + 18.3 m or 45.7 m + 12.2 m. If you don’t have the factory chart, you’re gambling with the load.

Boom and Jib Arrangements: Reading the Diagrams

Page 6 has the dimensional outlines for the boom and jib. Page 7 shows working ranges. You need these for tie-down and clearance planning. The wire rope specs: 16 mm diameter for the boom hoist, 22 mm for the load hoist. Rope capacity: 220 m working, 335 m storage on the front drums. Backstops required for all boom lengths. If any of these numbers are off by half an inch, the load chart is void. The FIAT Kobelco CK1600-II Technical Manual – 33-Page OEM Factory Specs has a similar structural breakdown for the larger CK1600-II.

3 Reasons the Factory Manual Saves You Fumes

One: Torque specs are from Kobelco’s engineering – not a reprint house. Two: Dimensional data on page 5 (general dimensions) and page 18 (transportation plan) let you order parts and plan hauling without measuring a third time. Three: Parts and attachments page 21 lists the original part numbers, so you don’t end up with the wrong swivel or control valve. For deeper drivetrain context, the Manual Transmission documentation on the OEM site explains the gear ratios; the Manual Transmission theory helps with troubleshooting planetary reducers.

Transportation Plan: Avoiding a 50-Ton Mistake

Page 18 spells out the lifting points, tie-down locations, and disassembly sequence for shipping. You don’t crank down on a boom section that wasn’t designed for chain tension. The crane weighs over 50 tons – one wrong strap and you’ve got a crushed frame. This is the page the rental yards use before loading.

Is this the same as the operator’s manual?

No. This is the technical manual for service and repair.

Does the manual include torque specs for every bolt?

It includes OEM specs for major assemblies like boom hoist and load hoist. For specific fasteners, refer to the specifications section.

What machine models does this cover?

This manual covers the FIAT Kobelco CKE800G hydraulic crawler crane only. It does not cover the CKE800G-2 or other variants.

Can I use this for troubleshooting hydraulic system pressure issues?

Yes. The specifications section on page 4 lists main pump pressures and relief valve settings. The supplemental data sections provide flow rates and control pressure values. Combine that with the dimensional diagrams on page 5 and working ranges on page 7 to isolate hydraulic problems. If you need to verify the pump displacement or cooler capacity, it’s all in the 24 original pages. This manual eliminates guesswork because it’s the same data the dealer techs use.

Every page of this manual is a straight copy of the factory documentation – not a third-party rewrite. If you’re replacing a swing motor, verifying boom hoist pressure, or planning a transport move, you need the numbers that came off the assembly line. Stop guessing. Access the Factory Manual and get the real numbers.