Description

Calavar 48, 50, 56, 58, 68 1981 Parts Catalog – Factory Specs for Condor Self-Propelled

You’ve got a Calavar Condor in the bay, serial number somewhere in the 4801 range, and the parts diagram you pulled off some forum doesn’t match anything on the machine. That’s because aftermarket docs take shortcuts. The Calavar 48, 50, 56, 58, 68 1981 Parts Catalog is the only document that shows you exactly what Calavar bolted on at the factory. I’ve been turning wrenches for 28 years, and I’ve seen more mislabeled parts than I have hot meals. This catalog, 209 pages, original OEM print from 1981, is what you lay on the bench when you need to order a boom assembly or a hinge block and actually get the right one.

Know Your Serial Number Range

This catalog covers Condor models 48, 50, 56, 58, 68, and 76 starting with serial number 4801. Inside the first pages you’ll find a table that maps serial ranges to series numbers. Series 8 covers 4801-4941, Series 9 covers 4942-5087, Series 10 covers 5088 and up. If your machine falls outside those ranges, you need a different revision. Check the serial plate before ordering parts — the wrong series means wrong part numbers.

Figure 1: Final Assembly for Model 50 – Series 8

Page 3 shows the complete exploded view of the Model 50 final assembly. Every component from the carriage weldment (ref 1-1) to the platform weldment (ref 1-31) is called out with its OEM part number. Note the decal locations — “Do Not Left Wheels with Boom II” (part 21971-2) goes inside both doors and both sides of inner boom. That’s the kind of detail aftermarket catalogs skip. You also get the torque for the 7/16-14 UNC capscrews holding the platform: refer to the service manual for torque, but the parts catalog lists the fastener sizes so you can order the right bolts.

Does This Catalog Cover Your Serial Number?

If your Condor 48, 50, 56, 58, or 68 has a serial number above 4801, the answer is yes — provided you get the correct series edition. The catalog includes three series revisions (8, 9, 10) in one binding. For example, the final assembly page for Series 8 shows parts like the turret side plate (21794) and boom assembly (40853) for Model 50. Series 9 and 10 have their own part number updates. Always verify which series your machine belongs to by checking the serial number plate located on the farside of the turret (nameplate part 15843).

3 Key Sections to Check First

When you open this catalog, flip directly to these three figures: Figure 1 (Final Assembly) for the overall layout, Figure 21C (Boom Assembly) if you’re dealing with boom cylinders or wear pads, and Figure 31 (Platform Control Console) for joystick and switch parts. Those three will cover 80% of common parts orders. The remaining 35 figures cover everything from the rotating beacon option to the decal placement sheets. Don’t skip the decal pages — safety decals are often the most neglected but most critical to order.

Original OEM Printing vs. Aftermarket Copies

I’ve had customers bring me aftermarket “reprints” that blur the part numbers on page 4 so bad you can’t tell if it’s 1-23 or 1-28. This is an original Calavar Corporation scan — no reprint, not a third-party copy. The OEM part numbers are crisp, the exploded views are to scale, and the revision dates (9/81) are intact. If you’re working on a lift that could drop a platform on someone, you don’t take chances with fuzzy numbers. This catalog gives you a direct line to Calavar’s factory parts list.

If you need the operation and maintenance procedures alongside the parts breakdown, the Calavar Condor 40-76 Operation Maintenance & Parts Manual combines both in one volume. For later series machines, the Calavar Condor Series IX Operation & Parts Manual covers updates. And for the 60N model from 1983, check the Calavar 60N 1983 Parts Catalog – OEM Factory Specs.

For background on how aerial work platforms evolved within the Automotive Industry Overview, this catalog documents a pivotal era. You can also read the Automotive Industry Overview for broader context, but the parts data here is specific to Calavar.

Frequently Asked Questions

Does this parts catalog include torque specifications for assembly?

No. This is a parts catalog, not a service manual. Torque specs are in the factory service manual.

What serial number ranges does this catalog cover, and how do I know which series my Condor is?

This catalog covers models 48, 50, 56, 58, 68, and 76 with serial numbers starting at 4801. Inside the front matter, there is a table showing three series: Series 8 (4801-4941), Series 9 (4942-5087), and Series 10 (5088 and up). Your machine’s serial number is stamped on a nameplate (part 15843) located on the farside of the turret. Match that number to the table to determine which series edition to use when ordering parts. Using the wrong series may result in incorrect part numbers, especially for boom assemblies and control consoles that changed during production.

You don’t have time to chase phantom parts. This is the exact document Calavar shipped with the machine in 1981. Access the Factory Manual now and get the right part number the first time.

• Calavar Condor 40-76 Operation Maintenance & Parts Manual
• Calavar Condor Series IX Operation & Parts Manual
• Calavar 60N 1983 Parts Catalog – OEM Factory Specs