Description

Ammann AV 115-2 K Parts Catalog

If you are tired of ordering seals that don’t fit or chasing down hydraulic hose numbers from a third-party sketch, this is the document you need on your bench. I have been a working mechanic for 28 years, and I have seen more than one job go sideways because someone used a reprint catalog that swapped a bearing number. Ammann AV 115-2 K Parts Catalog is the real thing – a factory-sourced PDF with original part breakdowns, not a scan of a scan. Every exploded view and callout comes straight from Ammann’s engineering floor. You get 278 pages of verified data, starting with the drum section on page 7 and running through every subsystem on the machine.

7 Systems Covered: Drum, Engine, Cooling, and More

Roller drum, tyre axle, frame, scrapers, front stirrup, tanks, engine – it is all there. The catalog breaks down the machine into logical assemblies so you can pin down the exact part without flipping through generic binder sections. Need the sprinkling pipe assembly? Section 40-3-2. Looking for the bonnet structure? Section 200. Each subsection uses indexed callouts that match the ordering instructions at the front of the book. That means no guessing which revision of a hydraulic motor you have – the exploded view shows the correct orientation and attachment hardware.

Engine Cummins Sections: 105 A and 105 B

The Cummins power unit gets two dedicated sections because Ammann knows that engine parts are where most ordering mistakes happen. Section 105 A covers the base engine block, cylinder head, and internal rotating assembly. Section 105 B handles the fuel system, turbocharger, and external plumbing. If you are rebuilding the engine or chasing a coolant leak, you will also find Engine Cooling on page 125 with the radiator, fan, and hose routing diagrams. Keep those pages open when you call the parts counter – it saves everybody time.

What Does the Parts Catalog Actually Contain?

This is not a service manual. There are no torque specs or repair procedures here – that belongs in the shop manual. What you get is a spare parts catalogue with line drawings, part numbers, quantities per assembly, and the official Ammann part description. The first few pages give you instructions for ordering spare parts in six languages, plus a legal disclaimer about using correct procedures. Then the real meat starts: drum assembly, tyre axle, frame, scrapers, front stirrup, tanks, engine (105 A & 105 B), engine cooling, cabin weldment, complete cabin (three variants: 165 A, 165 B, 165 C), seat guide, frame accessory, hydraulic motors, steering wheel, bonnet (four sub-sections), fuel tank, hydraulic systems (front part, axle, driving set, steering, lifting), wiring cab, lighting, horn, headlights, electrical installation (two sections), dashboard, sign, accessory, operation kits, edge cutter (two sections with hydraulic and pulley detail), thermometer, frame ROPS, heater, heater connection, conditioning, and fire extinguisher. That covers just about everything that can break or wear out on the AV 115-2 K.

Understand the Hydraulic Systems Before Ordering Seals

Hydraulics on a roller take a beating. Leaks happen, and when they do, you need the right seal kit for the cylinder or motor. Section 385 (HYDR.SYST.OF LIFTING) includes the cylinder breakdown (385-1), and section 170-38/170-39 covers the hydromotors on the frame accessory. If you are rebuilding the edge cutter, sections 550 and 552 give you separate exploded views for the hydraulic components and pulleys. Do not rely on aftermarket cross-reference charts – use the factory part numbers printed here and avoid returns.

OEM Documentation vs. Aftermarket Reprints

I have seen plenty of aftermarket catalogs that claim to cover the AV 115-2 K but combine drawings from two different model years. That is how you end up with a steering cylinder that has the wrong port orientation. This file comes from the original Ammann PDF – no reprints, no generic substitutions. The part numbers match what Ammann ships from the factory. If you need to verify a serial number range, the cover page shows “Serial Nr. 42-” (starting block). Cross-reference that against your machine tag before you order.

Frequently Asked Questions

Is this the same as a service manual?

No. This is a parts catalog with exploded diagrams and part numbers only. For service procedures, you need the corresponding shop manual.

How do I locate the correct part number?

Find the assembly section in the table of contents (e.g., “125 ENGINE COOLING”), turn to that page, and locate the callout number on the drawing. The parts list next to the drawing shows the part number, description, and quantity per assembly. If you cannot find a section, use the index at the back of the 278-page document.

Does it cover the engine cooling system?

Yes. Section 125 covers the cooling system – radiator, fan, hoses, and associated hardware. For the engine block components, see sections 105 A and 105 B.

Can I use this for the AV 115-2 B or older models?

Ammann labels the manual specifically for the AV 115-2 K with Cummins engine (Serial Nr. 42-). If your machine is a different variant, the part numbers may differ. Always check your serial number and compare with the cover page.

You can cross-reference this manual with other Ammann roller documentation if you need more detail on hydraulic systems or electrical layouts. For example, the Ammann AC110-2 Parts Catalog – 182-Page OEM Spare Parts Manual gives a similar breakdown for a different model series. The Ammann Rammax 1515-M/MI/MC/MCI 2010 Parts Catalog – OEM Factory Manual covers walk-behind rollers, and the Ammann ARX 90 2013 Parts Catalog – 328-Page OEM Spare Parts is useful for tandem rollers. For general background on construction equipment documentation standards, see Automotive Industry Overview and Automotive Industry Overview.

Stop wasting time with blurry scans and mismatched part lists. Access the Factory Manual and keep a copy on your shop tablet. When the drum bearing goes or the hydraulic hose bursts, you will have the Ammann AV 115-2 K Parts Catalog open to the right page in under a minute.