Description

Alfa Romeo Alfetta, GTV 1991 Workshop Manual

If you’re working on an Alfetta or GTV and you start guessing torque values, you’ll be buying a new engine. I’ve seen it happen. This Alfa Romeo Alfetta, GTV 1991 Workshop Manual is the only book you need on that bench. It’s a Haynes manual that came from a full stripdown and rebuild, not some aftermarket reprint with missing pages. I’m Mike Callahan, and I’ve used this exact manual to pull an Alfetta engine and put it back together without any leftover bolts. Now, let’s get into what you’re actually buying.

What’s Inside the 277 Pages

We’re talking 277 pages, published in 1991 by Haynes. The table of contents reads like a checklist for a full restoration. It covers the engine (Chapter 1), cooling and heating (Chapter 2), fuel and exhaust (Chapter 3), ignition (Chapter 4), propeller shaft and driveshafts (Chapter 5), clutch (Chapter 6), transmission (Chapter 7), braking system (Chapter 8), electrical system (Chapter 9), front suspension and steering (Chapter 10), rear suspension (Chapter 11), bodywork (Chapter 12), and a supplement with revisions on later models (Chapter 13). Plus there’s a fault diagnosis section on page 17 that will save you from chasing dead ends.

Does This Manual Work for Your GTV?

Coverage includes Alfetta saloon and GTV coupe models from 1973 through 1987 with the 1570 cc, 1779 cc, and 1962 cc engines. That covers most of the popular Alfetta and GTV variants. It does not cover the 2.5 liter GTV-6, so if you’ve got one of those, you need a different book. The manual specifically says it does not fully cover special/limited edition variants either. Check your engine size against the list before you buy. If you’re working on a 1991 model year, the supplement chapter may have relevant updates, but the core coverage stops at 1987.

Torque Specs You Can Trust

One of the biggest mistakes I see home mechanics make is using generic torque values from some online forum. This manual gives you factory-referenced torque specs. For example, the head bolt torque is listed in Chapter 1. Page 26 – I’m not going to give you the number because the sequence matters. The manual also includes lubricant recommendations and a safety section (read it – I’ve pulled enough broken bolts to know).

Ignition System: What the Manual Covers

Chapter 4 covers the ignition system in detail. It includes testing procedures for the coil, points, and timing. If you’ve got a no-spark situation, the fault diagnosis section on page 17 gives you a logical flow. The manual uses clear diagrams – they’re black and white, but they’re accurate. The timing marks are shown with exact dimensions.

Source Validity – Why a Haynes Manual Beats Third-Party PDFs

I’ve said it before and I’ll say it again: aftermarket manuals that are just scanned copies of God-knows-what are a liability. This manual is an original Haynes publication based on a complete stripdown and rebuild of the actual vehicle. Haynes had access to Alfa Romeo (GB) for technical data. The page numbers are consistent, the illustrations are legible, and the steps follow a logical order. I wouldn’t put a third-party reprint on my bench. This one, I would.

For other Alfa models, check out Alfa Romeo 33, 155, 166, 145, 145 1.6 Technical Manual – Speed Signal Pickup. The Alfa Romeo 33 Workshop Manual is a good companion for that model line. And the Alfa Romeo 33 & 33 SW Workshop Manual Microfiche Index helps locate parts across variants.

For a deep dive into gearbox theory, read about Manual Transmission fundamentals. The Automotive Industry Overview provides context on how these cars were built.

Frequently Asked Questions

What year range does this manual cover?

1973 to 1987.

Can I use this manual for a 1991 GTV?

The manual was published in 1991 but covers models up to 1987. If you own a 1991 GTV, it is likely the 2.0L or a later version that may have differences in the fuel injection system. Chapter 13 (Supplement) includes revisions and information on later models starting on page 236. However, the manual explicitly states it does not cover the 2.5L GTV-6. You would need a supplement or separate manual for the 2.0L Bosch L-Jetronic system introduced after 1987. Check your vehicle’s VIN and engine code to see if your car falls within the covered range.

How detailed are the engine removal steps?

Chapter 1 (Engine) starts on page 21 and walks through removal, overhaul, and installation. It includes torque sequences for head bolts and a procedure that a home mechanic can follow if you have the right tools.

Does the manual include wiring diagrams?

Yes. Chapter 9 (Electrical system) includes circuit diagrams for lights, ignition, starting, and charging. They are drawn clearly and referenced to component locations.

Get the factory data. Access the Factory Manual now and get the specs that actually match your car.