Description

GEHL 960 Parts Catalog – OEM Factory Parts Breakdown

If you’re tearing down a GEHL 960 forage box to replace a beater drive chain or a worn cross conveyor sprocket, the last thing you need is a generic parts list that might match—or might not. This 48-page Parts Catalog is the same document the dealer’s parts counter uses. It shows exploded views with callouts for every nut, bolt, and bushing, plus the exact part numbers you’ll order. I’ve seen guys waste a whole afternoon chasing the wrong bearing because they relied on a third-party cross-reference. Don’t be that guy. Get the factory drawing.

GEHL 960 Parts Catalog – What’s Inside

This catalog covers the BU960 forage box from decal placement to the truck mounting kit. The table of contents breaks it down by major assemblies: Unloading Unit & 1st Beater (pages 4-5), Implement Drive Line (6-7), Safety Bar, Cable & Linkage (8), Safety Clutch (9), 2nd Beater (10-11), Cross Conveyor & Extension (12-13), Feed Shafts, Aprons & Components (14-15), Apron Drive (16-17), Beater Drive & Shifter Linkage (18-19), Beater Transmission (20), Worm Transmission (21), Universal Drive (22), Feeder Apron Components (23), box sides in steel or wood stake configurations, platform and attaching parts, plus options like the 3rd beater and metal roof kits. Each section has an exploded illustration with a parts list next to it. That’s how you locate the exact shoulder bolt or lock washer you need without disassembling the whole unit.

Decal Locations and Safety Markings

Page 2-3 of the catalog shows decal locations. These aren’t just stickers—they’re safety warnings and operational reminders. If you’re refinishing the box or replacing damaged decals, the manual tells you which decal goes where. GEHL defines right and left from a position standing at the rear looking forward toward travel. The cross conveyor discharges from the left side. That orientation matters when you’re ordering a replacement decal for the right feeder hopper. Don’t guess; check the diagram.

Why the Torque Specs Are on the Inside Back Cover

Standard hardware torque specifications live on the inside back cover, along with an attaching hardware table. GEHL specifies that unless otherwise noted, all cap screws or bolts are Grade 5, cadmium or zinc plated, with corresponding hex nuts. The chart gives you the proper torque for each size and grade. I’ve seen a cross conveyor frame come loose because someone used a generic torque chart from a different brand. The inside back cover is not a suggestion—it’s the spec for this machine. Use it.

3 Critical Transmission Assemblies to Know

Three transmission sections deserve your attention. The Beater Transmission (page 20) handles the beater drive engagement. The Worm Transmission (page 21) drives the cross conveyor. The Universal Drive (page 22) connects the PTO to the implement drive line. Each has its own exploded view and part number list. If you need a shift fork for the beater transmission or a worm gear for the cross conveyor, you’ll find the exact GEHL part number in those sections. Skimping on a transmission part because you couldn’t identify it is a quick way to grenade the whole driveline.

Ordering Parts Correctly – The Serial Number Rule

GEHL stamps the model and serial number on a plate located on the right feeder hopper side. When you call the dealer, you give them both. The parts catalog lists each part by number, but the serial number tells the dealer which revision of the gearbox or beater you have. I’ve had customers order a beater shaft for a later 960 only to find it doesn’t fit their early production box. Always pull the serial number before ordering. Page 2 of the catalog explains that. Don’t skip it.

Using This Catalog with Other GEHL Manuals

This parts catalog pairs with the service manual for the same machine. If you’re doing a full rebuild, you’ll want both. For other GEHL models, check the related manuals: GEHL SL4640, SL4840, SL5640, SL6640 2005 Parts Catalog covers skid loaders; GEHL SL7610, SL7710, SL7810 2005 Parts Catalog – OEM Factory Specs handles the larger loader line; GEHL RS6-34 2013 Parts Catalog – Factory OEM Manual is for the RS series. For background on the diesel engines that power many of these machines, see this Wikipedia article on diesel engines. The PTO drive on the 960 forage box ultimately relies on diesel engine principles—this Wikipedia article on diesel engines defines how that torque gets delivered to the implement.

Sample Parts List – What You’ll Find on Page 20

On page 20, the Beater Transmission section shows an illustration of the gearcase, input shaft, shift fork, and output sprocket. The parts list below includes each item’s reference number, part number, description, and quantity required. For example, the main shift fork is listed with its GEHL part number and the number of bolts needed to mount it. This level of detail is what separates a factory parts catalog from a generic diagram. You won’t have to guess whether the bolt is a 3/8-16 or a M10—it’s right there in the illustration.

Does this catalog include service procedures like adjusting the clutch?

No. This is a parts catalog, not a service manual. It shows exploded views and part numbers only. For adjustment specs and overhaul procedures, you need the GEHL 960 Service Manual.

How do I find a part number if I only know the common name?

Use the Numerical Index on pages 40-42. It lists every GEHL part number in numeric order and tells you which page and illustration number references it. If you have the old part in hand, read the stamped number and look it up. That’s the fastest way.

Are the torque values in the manual still accurate for today’s fasteners?

Yes, because the catalog restates GEHL’s original hardware specifications from the time of manufacture. Grade 5 bolts haven’t changed. The torque chart on the inside back cover is the same one your dealer uses. If you’re replacing hardware with modern equivalents (e.g., Grade 8), you need to adjust torque upward—but the manual gives you the baseline for factory assemblies. I always recommend using the factory spec unless a service bulletin says otherwise.

Can I use this catalog to order parts for a 960 that has been modified with a third-party beater?

No. The catalog only covers GEHL factory parts and approved options from the original production run. If someone welded on a non-GEHL beater assembly, you’ll need to measure and match hardware yourself. The catalog can still help you identify the mounting holes and fasteners that tie into the original frame.

Forty-eight pages of exploded diagrams, part numbers, and torque specs—that’s what you get with the factory GEHL 960 Parts Catalog. Stop chasing parts by trial and error. Access the Factory Manual and keep it on your tablet or print it for the toolbox. When you need to rebuild that beater transmission or replace a worn sprocket on the cross conveyor, you’ll have the exact part number at your fingertips.