Description

GEHL 1202 2006 Parts Catalog

You have a GEHL 1202 on your lot and a broken track tensioner. Without the factory parts catalog you are guessing at part numbers, hoping the aftermarket list matches the serial number break, and wasting billable hours on returns. That is not how a shop runs. The GEHL 1202 2006 Parts Catalog fixes that. 184 pages of OEM-published exploded views, fastener callouts, and serial number boundaries. No third-party interpretation. No generic line drawings.

This manual was printed in 2006 by GEHL Company, Form No. 918044 Revision D. It covers the 1202 compact excavator starting at serial number AB00473. Every page is built around the principle that replacing a part starts with identifying the right reference number. The table of contents includes sections for Decal Locations, Undercarriage (steel track and rubber track options), Track Tensioner, and Top Roller assemblies. You will find the part number, description, quantity, and note if a serial number break applies.

Parts Breakdown and Exploded Views

Each assembly is shown as an exploded isometric drawing with reference numbers keyed to a parts list. The list includes the GEHL part number, full description, and quantity. Where a serial number break exists, it is noted with (SN > XXXXX) or (SN YYYYY >). For example, the undercarriage section splits steel track and rubber track into separate groups because the components differ. If you are ordering a top roller, you need the correct group for your track type. The manual gives you that split on pages 11-14.

The exploded views also include fastener descriptions using abbreviations listed on page 3 of the manual. Cap screws, hex bolts, lock washers, cotter pins — all standardized. You will see callouts like “CS, M10 x 1.5 x 30 — GR 8.8” so you know the thread pitch, length, and grade. That level of detail saves you from grabbing the wrong bolt out of the bin and snapping it during reassembly.

Decal Locations and Serial Number Tags

Every machine gets a serial number tag located on a panel on the front of the cabin. The manual specifies that right and left are determined from the operator seat facing forward — cab on the left, hydraulic valve compartment on the right. That orientation matters when you are looking at the decal layout diagram. Decal locations are shown on page 4 and cover safety warnings, operation labels, and fluid indicators. If a decal is missing or damaged, the part number is listed so you order the correct replacement.

The manual also states that GEHL reserves the right to make design changes without retrofitting older units. That means you cannot assume a part from a 2005 model fits a 2006 1202. You need the serial number break to confirm compatibility. This catalog makes that check straightforward.

Undercarriage Components: Steel and Rubber Tracks

The undercarriage chapter covers steel track (page 11), rubber track option (page 12), track tensioner for steel (page 13), and track tensioner for rubber (page 14). Each group lists the roller assemblies, sprockets, idlers, and tension cylinders. The parts list includes fasteners like hex bolts and lock nuts with grade and torque specifications referenced to the inside back cover. Standard attaching hardware torque values are printed there — you multiply Newton-meters by 0.738 to get foot-pounds. That is the factory’s recommendation, not a generic chart from an aftermarket supplier.

If you are replacing a track tensioner on a rubber-track machine, you need the parts list specific to that option. The manual separates them clearly. No flipping back and forth between ambiguous diagrams. Each assembly has its own page with its own reference numbers.

Torque Specs and Fastener Grades

Unless otherwise specified, all cap screws and bolts in this catalog are Grade 8.8, cadmium or zinc plated. Metric torque values are shown in Newton-meters in the illustrations. The inside back cover provides standard attaching hardware torque values. That is the same table the dealer uses. If you are torquing a cap screw on the engine mount or the hydraulic valve compartment, you look at that table and apply the correct value. No guessing. Use a calibrated torque wrench — this is not the place for an impact gun and a prayer.

The manual also includes an abbreviations table on page 3: CS for cap screw, SHCS for socket head cap screw, HB for hex bolt, LN for lock nut, etc. That table is referenced throughout the parts list. If you see “CS, M12 x 1.75 x 40 – GR 8.8”, you know exactly what to order.

Source Authenticity: Why OEM Matters for Parts Ordering

Aftermarket parts catalogs often combine multiple models into one generic PDF. They drop serial number breaks, use generic bolt grades, and skip the decal locations. That leads to wrong parts, returns, and downtime. This is the GEHL-issued 2006 Parts Catalog — original factory print. The document starts with the statement: “For your safety and continued proper operation, use only genuine GEHL service parts.” That is the standard you hold your shop to. When a customer’s excavator is down, you cannot afford a mismatch.

If you work on other GEHL models, you may need related manuals. Check the GEHL SL4640, SL4840, SL5640, SL6640 2005 Parts Catalog or the GEHL SL7610, SL7710, SL7810 2005 Parts Catalog – OEM Factory Specs. For the RS6-34, see the GEHL RS6-34 2013 Parts Catalog – Factory OEM Manual.

Does This Manual Cover Engine Internal Parts?

This is a parts catalog, not a service manual. It lists the components you order — pistons, rings, gaskets, fuel injection parts — but does not include removal or installation procedures. For the engine itself, you want the factory service manual. The parts catalog complements it by giving you the exact part numbers. If you need background on diesel engine fundamentals, read this Wikipedia article on diesel engines or this Wikipedia article on diesel engines.

FAQ

Does this parts catalog include torque specifications?

Standard attaching hardware torque values are on the inside back cover. Metric values in the illustrations are in Newton-meters; convert to foot-pounds by multiplying by 0.738. Fastener grades are listed (default Grade 8.8).

How do I verify which serial number range my machine falls into for ordering a track tensioner?

Locate the serial number tag on the front cabin panel. If your number is AB00473 or higher, the catalog covers it. Each parts group may have a serial number break — shown as (SN > XXXXX) for up to and including that number, or (SN YYYYY >) for that number and after. Match your serial to the break listed next to the assembly. If no break is shown, the part fits all covered units.

Access the Factory Manual now. Put it on your workbench tablet or print the pages you need. Every time you order a part for a GEHL 1202, you will have the number GEHL shipped from the factory. No returns. No wasted time. Get the GEHL 1202 2006 Parts Catalog today.